ECO-NX Smart Preformers

The range is specifically designed for the accurate and efficient processing of rubber and synthetic polymer compounds across multiple industries.

It is a safe, operator-friendly and versatile processing system ensuring most types of compounds can be processed to produce consistent and accurate products with minimal material wastage.

  • Large selection of batch sizes (1-80 litres)
  • High-pressure options
  • 400 cuts per minute speed (800 cpm option)
  • The proven Barwell scales feedback system for automatic weight adjustment to ensure rubber blank control
  • Accuracy of up to +/- 1% by volume
  • Barcode reader
  • Extended centre for easy cleaning
  • Reversing conveyor
  • Large 9” (230mm) widescreen Omron colour touch-screen operator interface
  • Quick product set-up due to a 5000 product database and an autocycle option

Smart Technology Features

  • Provides Process Engineers with vital information and data from all points in the manufacturing process to aid decision-making and identify key areas that require development
  • Shows data graphically for easy interpretation
  • Provides Operators with alarms, production history, error logging, live tracking, service reminders, daily checks, Operator login and monitoring, and document storage to make daily tasks simple and trouble-free
  • Ability to allow direct remote access to the machine’s control panel for solving urgent problems from anywhere in the world
  • Able to connect via an IP camera to view the machine remotely providing instant support to help machine owners
  • Process data stored even if the Internet connection is lost to management systems
  • Compatibility to third party software to extract to factory management systems
  • Includes improved safety features and panelling to keep Operators safe during their working day and to meet international safety standards

High Pressure Machine Option

Developed to meet the increasing demand for machines capable of processing tough or special materials (e.g. automotive components) at production rates that are not achievable with the standard ECO-NX range.

At 350 bar (5000 psi) it can have up to 6 times more output than a standard 210 bar (3000 psi) machine.

This requirement has become more important where screening or filtering of materials is essential to reduce or eliminate contamination and remove impurities within the material. Although screening or filtering of materials has always been possible with any Barwell machine, outputs levels can be unacceptable.

The ECO-NX H-series, with its increased compound extrusion pressure, overcomes the restriction of reduced outputs and allows production demands to be met without compromise.

The chart indicates the potential increases for various materials, although actual rates for a specific product would need to be clearly defined through material testing and subject to die size and whether screening is applied or not.

Applications

Barwell ECO-NX preformers help companies to process products in a number of industries and sectors.

  • Footwear
  • Sports and leisure
  • Aerospace
  • Automotive
  • Pharmaceutical
  • Construction
  • Military
  • Agricultural
  • Oil and gas
  • IT and communication
  • Masterbatch
  • Extrusion profiling
  • Pelletising
  • And many more including ceramics
Machinery for the Rubber Industry

Processing Material Flexibility

The ECO-NX range is capable of processing most types of compound, including:

  • Silicone
  • NBR
  • FKM
  • CR
  • HNBR
  • ACM
  • EPDM
  • SBR
  • EVA
  • And many more

Barwell has just got a whole lot Smarter!

Barwell Scale Loop System
Barwell Scale Loop System
Barwell Scale Loop System

Watch the Barwell ECO-NX Smart Preformer in action

You can see even more videos of our range on our YouTube channel here

 

Contact Us

Some products made using a Barwell ECO-NX Smart Preformer

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