Product Information

Plastic Fabrication

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Although fabrication can be used to cover all aspects of plastic processing (including machining, turning etc), in this section we will be focusing on the other fabrication services we offer.

Plastics can be formed, welded and bent in much the same way as steels. These fabricating techniques allow designers to take advantage of plastic’s properties of corrosive resistance, finish, weight, Wi-Fi compatibility strength and clarity. We can also flame polish or buff suitable materials to enhance surface finish.

When it comes to joining plastic parts together, we can either use:-

Chemical bond – This provides excellent mechanical strength by “melting” the surfaces being bonded to create one cohesive part. MEK or methylene chloride are some of the more common chemicals used for bonding in this process. Ideal for clear materials such as acrylic and polycarbonate as well as ABS and HIPS
Structural bond – This process is often undertaken using a 2 part adhesive. Structural adhesive come in many different types for specific uses, enabling the bonding of many different plastics.
Welding – Welding uses a filler rod, similar to metal welding. The heat then melts the filler rod into the 2 plastic surfaces to be joined. Ideal for PVC, polypropylene, and polyethylene.
Mechanical fixings – These can be metal or plastic off-the-shelf fastenings. These can be simple nuts and bolts or screws into metal inserts which provide greater thread strength

Our understanding of the vast array of qualities available in modern plastics and the different processing techniques allows us to provide invaluable advice and find the most suitable and cost effective technique for your project. We actively source suitable environmentally-friendly options using recycled and recyclable plastics where possible.

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About us

Bray Plastics Ltd is a team of skilled engineers specialising in custom plastic fabrication.

With over 30 years of experience in developing and manufacturing products and custom parts for a diverse range of clients, we offer a comprehensive and expert "turnkey" service. From design and prototyping to low-medium volume production and final assembly, we are equipped to deliver the ideal solution for your needs.

Our Services Include:

CNC Turning
Precision is assured. Our expertise enables us to successfully execute custom, complex projects for demanding environments. We have the ability to turn up to 300mm diameter x 1.5m long.

CNC Milling & Routing
Expertly engineered components in a variety of plastics and metals with quick turnaround times. We have 3 CNC routers and have the ability to machine up to 3000x1500x100mm as well as being able to machine “off-bed”.

Fabrication
Specialists in diverse plastic fabrication methods, including machining, routing, welding, with extensive expertise in material specifications, solvent and structural adhesives, and mechanical joining techniques.

Vacuum Forming
This cost-effective forming technique is suitable for both small and large components and is widely used across various industries. We have the ability to form sizes from 100 x 100mm to 2m x 1.2m.

Prototyping & Tooling
Our production equipment and expertise allow us to provide prototyping services ranging from single components to complete assemblies.

3D Printing
We have 3 print options; SLA (resin), MJF (Multi-jet fusion) or SLS (powder).

Laser Cutting
We have 2 150wattt CO2 lasers with the ability to cut up to 2500 x 1500mm sheets.

Enclosures
We machine both injection-moulded and cast aluminium enclosures, and also design, manufacture, source, and modify custom enclosures.

We provide a wide range of services, covering every stage of the production process. We offer bespoke machining and specialist plastic fabrications. Using our knowledge and expertise, working with you every step of the way, to find the best solutions.

We consistently assess the environmental impact of our projects by actively sourcing recycled and recyclable materials and promoting the circular economy.

Reach out to us today at 01525 219100 to discuss your project and discover how we can help you find the ideal solution!

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Articles/Press Releases

16/12/2024 - Merry Christmas and a Happy New Year!
As the year draws to a close, we at Bray Plastics would like to take a moment to thank you for your continued support and business and we look forward to continuing our partnerships and seeing what exciting projects the New Year brings!
02/10/2024 - Bray Plastics Honoured with SME Enterprise Award
Bray Plastics are proud to announce that we have been honoured with a prestigious SME Enterprise Award for Best Plastics Fabrication & Engineering Specialists 2024 – East of England.
03/09/2024 - Bray Plastics: Now 100% Employee-Owned!
We’re thrilled to announce a historic moment for Bray Plastics! As of Wednesday 12th June, we are officially a 100% employee-owned company, operated through an Employee Ownership Trust (EOT).
17/06/2021 - Plastic Storage Units for Hospitals
Bray Plastics has an enviable and varied range of repeat customers in a diverse range of industries.
17/06/2021 - The Benefit of Working Demonstration Models
Demonstration and working models can communicate ideas and concepts far quicker than verbal explanation or the written word.

Latest Reviews

Bray Plastics Ltd

We have been using Bray Plastic for over 20 years and have always found the quality of their work exceptional and have on numerous occasions got us out of a problem by turning around orders in double quick time. Every member of the staff there are very knowledgeable and always happy to help and offer advice when asked.

By Michael Bourne - 30 August 2024

Bray Plastics Ltd

Just wanted to drop you a line to say good job on the recent order. I haven’t seen it face to face myself but our QA department were very happy with the packaging when it arrived and dimensionally it was spot on so thanks.In case you were interested, I attached a photo of the door now its finished and mounted onto one of our vacuum chambers to give you a bit of an insight to what we get up to.

By Jack Torode of Kurt J Lesker Company Ltd - 02 September 2020

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Company details for Bray Plastics Ltd

Bray Plastics Ltd