Product Information

Vacuum Forming & Moulding

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Vacuum forming (also known as thermoforming) is the process of heating a plastic sheet until soft then raising the mould into the softened plastic sheet while applying vacuum for pull the sheet tightly round the mould. Once cooled, the mould is then released from the forming which can then be cut out of the excess sheet and finished as required.

Vacuum forming of plastics can be an extremely cost effective way of overcoming a number of problems that face designers, with tooling for short runs easily justified. We produce our own tooling , which means our turnaround times are short, and we can supply prototypes to production runs in a variety of thermoplastic materials.

We can advise on materials and how this process may benefit your requirement from concept through to production.

We have the ability to form sizes from 100 x 100mm to 2m x 1.2m.

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About us

Bray Plastics Ltd is a team of skilled engineers specialising in custom plastic fabrication.

With over 30 years of experience in developing and manufacturing products and custom parts for a diverse range of clients, we offer a comprehensive and expert "turnkey" service. From design and prototyping to low-medium volume production and final assembly, we are equipped to deliver the ideal solution for your needs.

Our Services Include:

CNC Turning
Precision is assured. Our expertise enables us to successfully execute custom, complex projects for demanding environments. We have the ability to turn up to 300mm diameter x 1.5m long.

CNC Milling & Routing
Expertly engineered components in a variety of plastics and metals with quick turnaround times. We have 3 CNC routers and have the ability to machine up to 3000x1500x100mm as well as being able to machine “off-bed”.

Fabrication
Specialists in diverse plastic fabrication methods, including machining, routing, welding, with extensive expertise in material specifications, solvent and structural adhesives, and mechanical joining techniques.

Vacuum Forming
This cost-effective forming technique is suitable for both small and large components and is widely used across various industries. We have the ability to form sizes from 100 x 100mm to 2m x 1.2m.

Prototyping & Tooling
Our production equipment and expertise allow us to provide prototyping services ranging from single components to complete assemblies.

3D Printing
We have 3 print options; SLA (resin), MJF (Multi-jet fusion) or SLS (powder).

Laser Cutting
We have 2 150wattt CO2 lasers with the ability to cut up to 2500 x 1500mm sheets.

Enclosures
We machine both injection-moulded and cast aluminium enclosures, and also design, manufacture, source, and modify custom enclosures.

We provide a wide range of services, covering every stage of the production process. We offer bespoke machining and specialist plastic fabrications. Using our knowledge and expertise, working with you every step of the way, to find the best solutions.

We consistently assess the environmental impact of our projects by actively sourcing recycled and recyclable materials and promoting the circular economy.

Reach out to us today at 01525 219100 to discuss your project and discover how we can help you find the ideal solution!

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Articles/Press Releases

16/12/2024 - Merry Christmas and a Happy New Year!
As the year draws to a close, we at Bray Plastics would like to take a moment to thank you for your continued support and business and we look forward to continuing our partnerships and seeing what exciting projects the New Year brings!
02/10/2024 - Bray Plastics Honoured with SME Enterprise Award
Bray Plastics are proud to announce that we have been honoured with a prestigious SME Enterprise Award for Best Plastics Fabrication & Engineering Specialists 2024 – East of England.
03/09/2024 - Bray Plastics: Now 100% Employee-Owned!
We’re thrilled to announce a historic moment for Bray Plastics! As of Wednesday 12th June, we are officially a 100% employee-owned company, operated through an Employee Ownership Trust (EOT).
17/06/2021 - Plastic Storage Units for Hospitals
Bray Plastics has an enviable and varied range of repeat customers in a diverse range of industries.
17/06/2021 - The Benefit of Working Demonstration Models
Demonstration and working models can communicate ideas and concepts far quicker than verbal explanation or the written word.

Latest Reviews

Bray Plastics Ltd

We have been using Bray Plastic for over 20 years and have always found the quality of their work exceptional and have on numerous occasions got us out of a problem by turning around orders in double quick time. Every member of the staff there are very knowledgeable and always happy to help and offer advice when asked.

By Michael Bourne - 30 August 2024

Bray Plastics Ltd

Just wanted to drop you a line to say good job on the recent order. I haven’t seen it face to face myself but our QA department were very happy with the packaging when it arrived and dimensionally it was spot on so thanks.In case you were interested, I attached a photo of the door now its finished and mounted onto one of our vacuum chambers to give you a bit of an insight to what we get up to.

By Jack Torode of Kurt J Lesker Company Ltd - 02 September 2020

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Company details for Bray Plastics Ltd

Bray Plastics Ltd