Repairs to road ironworks are a costly and time-wasting drain on authorities, not to mention inconvenient to road users. But IKO Pacopatch offers a practical, one-time solution. Designed to reinstate failing surfaces surrounding manholes, drainage gullies and other public utilities ironworks, it uses two state-of-the-art materials, the IKO Pacopatch Brick and the IKO Pacopatch Grout, which work hand in hand to create an impermeable system made to last.
Firstly, a layer of grout is installed and then the blocks introduced with more grout to fill the voids to the top of the blocks. Dependant on the depth of the repair more layers of grout and blocks are added and then a final layer of grout with bitumen coated stones introduced and pushed into the grout to provide a high grip and wearing surface.
The blocks not only provide strength to the repair but they also absorb the heat from the grout allowing for the quick return to service. And it gets better, because this is a compaction free solution - no roller or plate compactor is required, so no damage is done to the existing ironwork. Overall the process is quick and easy to do, providing a quick return to service within 1-2 hours.
History
Castle & Pryor Ltd was established in 1991 by the two principal Directors, Mark Castle and Graham Pryor. Both Mark and Graham identified the market changes in technology and the development of new initiatives that the diamond drilling and cutting industry was offering.
They saw that the new development was exciting and clearly leading the way in technology, which was transforming the way the construction industry was working. This philosophy has continued to this day where the Directors are at the forefront of engaging with new technology and techniques to improve safety and efficiency in the diamond drilling, cutting and controlled demolition industries.
Sectors / Services:
Mainstream Construction Sector
Diamond Drilling– Form holes from 6mm up to 1.0m in diameter.
Floor Sawing – Diesel powered for external work to a depth of up to 610mm and 3-phase powered for internal works up to 500mm deep.
Track/Wall Sawing – Forming cuts in walls through reinforced concrete or masonry up to 525mm deep.
Wire Sawing – Used for cutting large/deep sections of reinforced concrete or masonry such as piles, pile caps, foundations, beams and steel beams and structures.
Robotic Demolition – Full range of Robotic Demolition machinery to suit every requirement.
Controlled Demolition – Using drilling and bursting and crunching techniques we can remove concrete in a controlled, low vibration and quiet manner with minimal disturbance to local areas.
Pull Testing – Complete hole forming, fixing install and test service.
Infrastructure / Civil Sector
Joint Sealing – Hot or Cold Pour (fuel resistant) capabilities. Complete joint forming (sawing) widening and sealing service capabilities.
Thin Bond Concrete Pavement Repair – A long term, robust and quick return to service (1 hours) repair system to cracks, spoils, potholes and damaged joints using polymer hot mixed materials.
Ironworks Surround Repair – A long term, quick return to service (1 hour) and one-time solution to failed ironworks surrounds (manholes, access panels, gulley’s etc) using recycled materials.
AGL (Aircraft Ground Lighting) Installation – An aviation specific service with full AGL pot installation and using our sawing and sealing services we can also provide AGL cable chase and sealing capabilities.
Rock / Percussion Drilling – full range of automated drill units to form holes for dowel bars, starter bars or fixing holes avoiding any HAV issues.
The Future
Plans for 2024/25 are ambitious but achievable,” Will Richardson, Operations Director, states. “ We will continue to grow at a steady and reasonable pace, all the while providing the highest level of service to our customers, maintaining the integrity of the work that we deliver and supporting our greatest asset, the wealth of expertise in our work force'. Castle & Pryor will continue to promote our specialist sector utilising Eco initiative equipment, and vehicles.
11/07/2024 -
Concrete Sawing & Forming Rebate at Swinley Forest Castle & Pryor were tasked to make a storage warehouse into one open space, removing the central dividing wall and then levelling the floor.
15/05/2024 -
Castle & Pryor Work on a West London Film Set We had a five day program to remove a large concrete water tank from a film set. The Film Company were very impressed with what they saw as a titanic task completed at such speed and with minimum disturbance.
Highly recommend Castle & Pryor, we had small (for them) job that they completed to an exacting standard whilst taking great care not to damage a newly installed mezzanine.The guys were next level health and safety conscious and dealing with the office was also a positive experience.