Company details for ICM (Plastic Moulding) Ltd

ICM (Plastic Moulding) Ltd

  • 0163 (Display number) 01634 298500
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Medway City Estate
Rochester Kent ME2 4LY United Kingdom

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Product Information

Thermoset Injection Moulding

Thermoset Injection Moulding

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Merriott Group is a specialist in the process of thermoset injection moulding, also known as DST (Direct Screw Transfer).

This process transforms granular materials into moulded shapes and components to meet the needs of our clients. For many, it provides the most suitable solution for component creation which, paired with our expertise and professionalism, meets specific requirements exactly.

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About us

ICM (Plastic Moulding) Ltd, a member of The Merriott Group, is a prominent trade moulding firm with manufacturing facilities situated in the South West (Somerset) and the South East (Kent) regions of the United Kingdom. Our specialisation lies in the production of intricate and challenging mouldings crafted from both thermoplastic and thermoset materials, employing advanced injection and compression processes.

Our extensive expertise in these processes, materials, and tooling allows us to assist customers in translating their designs—whether straightforward or intricate—into reality, ensuring they are ready for production. Additionally, we offer a range of post-moulding finishing operations to further refine and complete the mouldings according to the final specifications of our customers.

Our Solutions Include:

Injection Mouldings
We provide specialised thermoplastic injection moulding services tailored to our commercial clients. This manufacturing method enables the consistent production of plastic parts according to your precise specifications. Thermoplastics, being polymers, can be softened or melted through heating. Once in a molten state, they are injected into a mould and left to cool, solidifying once again. This process is particularly advantageous for companies needing to manufacture substantial quantities of components or articles to meet specific requirements.

Compression Mouldings
We offer an expert compression moulding service to clients worldwide, including those in the UK. Our dedicated team excels in creating composite moulded components spanning various sizes, ranging from a few grams to 10 kilograms. The use of side ram and transfer ram presses enables us to design and manufacture a diverse range of products, from small insulators for the electronics industry to single-piece seats for railway carriages and beyond. Components produced through compression moulding exhibit minimal warping, shrinking, or expanding and provide enhanced fire resistance.

Design & Tooling
Our expertise lies in the production of technical mouldings using both thermoplastic and thermoset materials, catering to a diverse range of industrial clients. Our comprehensive plastic moulding solutions cover the entire process, from the initial concept to the final production, ensuring a streamlined approach for each project and delivering exceptional quality and customer service. Furthermore, flexibility is a key strength of the Merriott Group, allowing us to tailor our services to meet your specific requirements.

Finishing Services
We provide a variety of specialised finishing services for both injection and compression moulding. These processes enable us to refine the appearance and features of your component, ensuring it meets the final product specifications.

The Finishing Services We Provide Include:

  • Post Mould Inserting by Heat, Ultra-Sonics or Mechanical
  • Drilling
  • Thread Tapping
  • Screen & Pad Printing
  • Ultrasonic Welding
  • Hot Staking
  • Machining
  • 3 Axis CNC Routing
We prioritise understanding and meeting your customer needs, striving to surpass expectations in areas such as communication, order processing time, quality, flexibility, and the positive nature of interpersonal relationships with our personnel.

With a collective experience of over 150 years, The Merriott Group has a demonstrated history of being at the forefront of plastic component production.

We have established robust connections with numerous international corporations.

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