A research and development machine was required to assembly aircraft shafts and end fittings. Some large forces were involved in the assembly so a bespoke bolted structure was manufactured. The precision to manufacture the base was on the extreme side as it needed to be very long and exert large torques.
The machine was National Instrument Labview controlled, programmed in house. The machine was mechanically designed, electrically designed, panel built, assembled, wired, and project managed from conception to installation.
Incotech Ltd designs and provides custom machinery, industrial automation solutions, and equipment for assembly, testing, and measurement.
We offer solutions ranging from fixtures and workpiece holding to semi-automated and fully automated assembly lines. Our systems include in-process testing, poka-yoke mechanisms, end-of-line production acceptance, critical feature inspection, data recording and reporting, as well as electrical panel construction and complete PLC or PC control.
In simple terms, we create automation, assembly, and testing machinery tailored specifically to your requirements.
Our Capabilities Include:
Assembly Machines & Fixtures
Incotech can design and produce assembly machines and fixtures tailored to a customer's specifications and components. Our assembly solutions can vary from basic work-holding fixtures to standalone fully automated stations and complete assembly cells with multiple machines.
Control Panels & Systems
Incotech designs and constructs control panels and systems for our machines, as well as for upgrades to existing machines and plants, including those from third-party manufacturers. We specialise in PLC control, ranging from relay logic to mimic panels and HMI operator interfaces. Our expertise also includes PLC programming and data acquisition using National Instruments LabVIEW, enabling us to deliver optimal and competitive solutions tailored to your needs.
Dynamometers
Incotech designs and manufactures custom dynamometers to measure various parameters, including force, torque, power, pressure, temperature, and vibration. These dynamometers can be equipped with different motor types, such as DC, AC, and servo, chosen based on the specific application requirements. We have delivered dynamometers with output speeds reaching 70,000 rpm and power outputs of up to 90 kW. Typically, data acquisition is done using National Instruments hardware alongside LabVIEW software, and we also utilise VMC for data acquisition as needed by some of our mass production clients.
End of Line Test Machines
End-of-line test machines conduct final assessments on completed products to verify proper assembly and functionality within specified parameters. The requirements and functions of these test machines can vary based on the product, including product cycle testing, earth continuity testing, pressure testing, force and load measurement, speed testing, leak testing, dimension measurement, and flow measurement. These testing systems can provide simple pass/fail indicators, print test reports, and support full data acquisition, data logging, and product marking.
Leak Test Machines & Fixtures
Incotech manufactures custom leak testing machines and fixtures that typically use the pressure decay method. This process involves pressurising the component with low-pressure compressed air, sealing it off, and then monitoring any drop in pressure. The results are compared against established criteria to determine whether the test passes or fails.
With many years of experience, we specialise in delivering solutions for component and product assembly and testing. Incotech offers mechanical and electrical design, as well as the manufacture and installation of custom machines and systems. Our expertise enables us to provide technically sound solutions for various engineering and manufacturing challenges.
Whether it’s your machine specifications or a production challenge, Incotech has the expertise to deliver a fully functional solution that meets your needs. We offer everything from advanced turnkey end-of-line automated test facilities with comprehensive data acquisition to simple assembly tooling fixtures, ensuring competitive and dependable solutions.
At Incotech, we have the capabilities to deliver a fully functional solution that meets your specifications or addresses your production issues. Whether you need a complex turnkey end-of-line automated test facility with complete data acquisition or a simple assembly tooling fixture, we can offer a competitive and reliable solution.
Incotech always executes a cost competitive quality project. Automotive sector always strives for continuous improvements and higher productivity levels. Would like you to focus on how we can achieve higher volume output of components / assemblies per hour using your equipment. Keep up the good work.
approvedbusiness.co.ukIncotech Ltd Tel: 01922 455299
