Since 2009, Rocal Extrusions has dedicated over ten years to extruding plastic profiles for industry leaders, emphasising quality, innovation, and collaborative efforts.
For nearly 15 years, Rocal Extrusions has supplied customised plastic extrusions to the fenestration, automotive, leisure, and construction sectors, leveraging advanced technology and sustainable methods to innovate polymer solutions that surpass industry standards.
With our deep expertise in manufacturing specialised plastic extrusions, we are confident that our team can meet your requirements. We provide a range of services from technical design support to custom tool manufacturing, offering plastic extrusions in diverse polymer materials and finishes tailored to your specific applications.
Our Products Include:
Standard Profiles
While our expertise lies in designing, developing, and manufacturing custom plastic profiles, there are instances where a unique profile isn't necessary. Over our decade-long tenure in extruding plastic profiles, we've created more than 700 tools capable of producing a wide array of standard profiles, including rigid, flexible, and tube varieties. Leveraging the versatility of our existing toolset, we proudly provide standard profile plastic extrusions without the expenses linked to custom tooling and development.
Bespoke / Co-Extruded Profiles
Co-extrusion is a manufacturing technique used to produce plastic profiles that blend two textures. It allows for the creation of profiles with both rigid and flexible sections, eliminating the need for secondary operations like adding seals or gaskets during assembly. This process requires selecting compatible PVC materials that bond together to ensure a durable final product. At Rocal Extrusions, our skilled team has extensive experience in developing numerous co-extruded profiles for various applications. With our expertise, we can customise co-extruded profiles to precisely meet your specifications.
Flexible Plastic Extrusions
We produce flexible plastic extrusions in a wide variety of profiles and materials. Once we understand your application, our team will develop and specify the ideal polymer blend to create a flexible extrusion tailored to your needs. Depending on your requirements, we can extrude flexible profiles using either PVC or LDPE.
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Our Services Include:
Custom Tooling & Prototyping
At Rocal Extrusions, we run a fully equipped tool room staffed by skilled toolmakers, enabling us to provide a complete in-house service for tool production and maintenance. With over a decade of experience, our team specialises in crafting custom tools. Supported by our technical experts, we offer a straightforward and cost-effective solution for designing and developing bespoke tools. Unlike many others in our industry, our ability to create custom tools in-house means we can tailor them precisely to manufacture your unique profiles, saving you time and money.
Finishing & Secondary Operations
In our dedication to providing comprehensive service, Rocal Extrusions offers a variety of secondary operations to simplify and streamline the procurement of your desired plastic extrusions, ensuring efficiency and cost-effectiveness.
Foil Wrapping Services
As part of our dedication to providing comprehensive service, Rocal Extrusions offers a wide selection of wrapped plastic extrusions in various colors, textures, and finishes. Our team has expertise in wrapping both our own in-house manufactured extrusions and profiles foiled elsewhere in PVC foil or paper. We frequently wrap plastic extrusions to replicate the appearance of wood, leather, and other materials, enhancing them with embossing for a premium aesthetic. Our foiled products are suitable for both indoor and outdoor applications, ensuring exceptional durability and weather resistance as needed.
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During production, we maintain a rigorous quality control program to regularly inspect your plastic extrusions. This ensures that our team monitors the finish, dimensions, color, and fit of each extrusion, guaranteeing customer satisfaction.
Throughout our operations, we implement a continuous improvement program overseen by a team of Continuous Improvement Engineers. They analyse our performance, track customer feedback, and stay updated on the latest technologies to maintain our commitment to delivering top-tier service. As a medium-sized, privately owned company, we have the agility to swiftly and effectively invest in and adapt our manufacturing processes, ensuring optimal value across our entire product lineup.
You can request custom plastic extrusions, receive top-notch solutions, and enjoy competitive pricing, rapid delivery, and quick lead times. Explore our website for details on our diverse products and services. Contact our team of plastic extrusion specialists to discuss your needs further.
approvedbusiness.co.ukRocal Extrusions Tel: 01652 225 200
