The anatomy of precision: Hydraulic cylinders and what sets them apart
02 May 2024
Hydraulic cylinders are integral components in systems and machines across many industries, providing controlled and reliable power transmission through linear motion.
Engineered to exacting standards, they enable extraordinary levels of accuracy and customised performance that are critical for many high-precision applications.In this article, we’ll explore the anatomy of hydraulic cylinders and what sets them apart from the alternatives.
How Does A Hydraulic Cylinder Work?
A hydraulic cylinder consists of a piston and rod assembly which is fitted into a cylinder. Hydraulic fluid is pumped into the cylinder, applying pressure to one side of the piston, which generates force that pushes the piston along the bore of the cylinder, creating linear motion to power mechanical operations. Control valves precisely regulate the flow and pressure of hydraulic fluid to extend and retract the cylinder in a smooth and controlled manner.
Precision engineered cylinders provide accurate repeatable motion for industrial equipment and machinery, ensuring highly precise operations often within tolerances of just a few microns and enhancing overall productivity and reliability.
Highly Durable Materials
At the core of precision hydraulic cylinders are high-quality materials that are chosen for durability and chemical and corrosion resistance. Stainless steel or specialist alloys are commonly used for their hardness, strength, and ability to resist wear and tear during repetitive operations, or to ensure functionality in hostile environments. Internal surfaces are typically chrome-plated and honed to minimise friction for smooth movement cycle after cycle.
Enhanced Safety Under Pressure
Advanced sealing systems in hydraulic cylinders enhance reliability and safety. Techniques may include redundant sealing with double rod seals or specialist wiper rings that effectively prevent fluid leakage and external contaminant ingress even under high pressures exceeding 350 bar. Custom engineered seals corresponding to the cylinder specification maintain integrity despite dirt, temperature extremes, or chemical exposure.
Exceptional Accuracy And Repeatability
Precision hydraulic cylinders are further defined by their remarkable level of accuracy and repeatability. Engineered with exacting tolerances as low as ±0,01mm and highly polished surfaces, hydraulic cylinders can deliver positional accuracy comparable to that of electronic ball screws. Feedback systems help to maintain control over acceleration, velocity, and positioning for delicate tasks.
Versatile Customisation
In custom applications ranging from laboratory automation to high-speed packaging and printing machinery, system performance hinges directly on the precision cylinder. Customisation spans a range of factors including bore size, rod diameter, stroke length, cushioning characteristics, and mounting configurations to withstand task-specific loads.
Stringent Quality Control
Backed by stringent quality assurance and validation protocols, precision hydraulic cylinders provide the anatomy vital to high-accuracy hydraulic systems across industries that are striving to achieve greater speed, control, and productivity. With superior tolerances, they enable machines to reach new heights of performance, quality, and efficiency.
Find Out More
At Hone-All, we manufacture a wide variety of hydraulic cylinders including the supply of fully certified material. Alternatively, for those companies who manufacture their own cylinders in-house, we offer high-quality and reliable CNC honing that facilitates smoother movements within the cylinders, so fluid is moved more consistently through the system with less wear on key components reducing wear and improving longevity.
To request a free, no-obligation quotation or to find out more about our supply of hydraulic cylinders, or sub-contract honing services.
Other Press Releases By This Company
- 06/11/2024 - Engineering In The Automotive Industry: The Role Of Honing
- 17/09/2024 - Hone-All - What Makes Us Unique?
- 03/09/2024 - Industrial Roller Quality Vs Price - Reasons Why You Shouldn't Choose The Cheaper Option
- 10/07/2024 - What is CNC Turning and how is it used?
- 06/06/2024 - What is the impact of effective manufacturing supply chain management?
- 09/04/2024 - Precision Matters: Why CNC Machining is crucial for medical equipment
- 07/03/2024 - Adapting to the evolving manufacturing landscape: A look ahead
- 06/02/2024 - Questions to ask roller manufacturers for the best quality rollers
- 11/12/2023 - Happy Christmas from Hone-All
- 07/11/2023 - The manufacturing growth programme creates 12,435 SME jobs - but is it enough?
- 06/09/2023 - 3 manufacturing trends for Q3-Q4 2023
- 03/08/2023 - Precision perfected: Unveiling the power of final inspection
- 04/07/2023 - 5 advantages of using trepanning
- 02/06/2023 - Igniting growth: The launch of the make uk campaign for a strong manufacturing industrial strategy
- 03/05/2023 - Why honing is critical for the aerospace industry
- 13/04/2023 - Honing the customer experience
- 06/03/2023 - CNC Turning quotes mistakes to avoid
- 07/02/2023 - How to pick the best materials for your project
- 02/12/2022 - Investing in your factory is the key to manufacturing success
- 03/11/2022 - Manufacturers: How To Stay Positive Despite The (Potential) Looming Recession
- 02/09/2022 - Does a lack of advanced digital technology harm uk manufacturing?
- 03/08/2022 - 2 years after brexit, british manufacturing hasn't found its new normal
- 11/07/2022 - "Enginuity": A smarter way to attract and train the world's best engineers
- 06/06/2022 - Let's celebrate manufacturing! how national manufacturing day benefits all of us
- 03/05/2022 - Why SMES are so vital to both the economy and society
- 04/04/2022 - Inspiring the next generation of engineers
- 09/03/2022 - Spring is on its way at last and it’s the season of change and growth for many.
- 03/03/2022 - Microsoft cloud for manufacturing is helping with growing supply chain issues
- 04/02/2022 - Why It's Time For A Dedicated Commissioner For Manufacturing
- 05/01/2022 - What Is The Difference Between Outsourcing And Subcontracting In Manufacturing?
- 07/12/2021 - Hone-All Christmas Newsletter
- 02/12/2021 - How Do Hone-All Contribute Towards Formula 1?
- 02/11/2021 - What Information Should I Provide When Ordering Precision Machining Services?
- 18/10/2021 - What Materials Are Used In Manufacturing & Why?
- 02/09/2021 - How To Choose The Right UK Based CNC Machining Service
- 02/08/2021 - Considerations All Precision Steel Tube Manufacturers Should Make
- 12/07/2021 - 5 Questions About CNC Honing Answered
- 02/06/2021 - The 5 main causes of supply chain costs
- 04/05/2021 - Reshoring to Improve Supply Chain Management
- 07/04/2021 - What does 'net zero' mean for UK manufacturers & the green recovery?
- 10/02/2021 - The Coffee Break Guide To Trepanning: Everything You Need To Know To Get Started
- 03/12/2020 - How long will my project take?
- 12/11/2020 - What Is CNC Honing And How Is It Used?
- 14/10/2020 - Why we need to keep seeking out fresh perspectives in manufacturing
- 16/09/2020 - A united manufacturing directory for the United Kingdom - We need one by 2021 and here's why!
- 06/08/2020 - The ventilator challenge - Uniting manufacturing, for covid or forever? an interview with Garry Myatt, co-founder of UKMDFGUNITE
- 04/06/2020 - 56 days later: Hone all during lockdown
- 04/05/2020 - Our Pinacho STH 400 Is Now Installed & Ready For Action!
- 28/04/2020 - Open For Business
- 06/04/2020 - Tube Manufacturing For The Aerospace And Medical Sector
- 03/03/2020 - A 2019 Highlight: Hone All secures BAE Systems - air approval
- 06/02/2020 - Getting Ready For Our New Pinacho CNC Lathe
- 05/11/2019 - How to ensure quality for all components in an aerospace project
- 05/11/2019 - 4 metals used in aeroplane manufacture and why they are used
- 05/11/2019 - Why 'Quality over Cost' is so important in precision engineering
- 09/08/2019 - The importance of Gundrilling in Aerospace Manufacturing
- 09/08/2019 - £150M government funding boosts for the Aerospace Sector
- 09/08/2019 - 3 simple ways to optimise your honing operation
- 08/07/2019 - The risks of using a distant Gundrilling company
- 06/06/2019 - What Is The Average Turnaround Time For Gundrilling?
- 05/04/2019 - Why Supplying Accurate Precision Drilling Drawings Is Important
- 06/02/2019 - Honing The Supply Chain: How You Can Say No To Costly Delays!
- 06/02/2019 - The Hone-All Precision Limited Blog
- 04/01/2019 - How To Choose A Good Metal Tubing Manufacturer
- 04/01/2019 - The Importance Of Quality In Production Processes
- 21/12/2018 - The UK Manufacturing Output & Growth Remain Strong
- 21/12/2018 - The UK Aerospace Industry Set For Another Stellar Production Year
- 21/12/2018 - What Effect Is The Apprenticeship Levy Having On Apprenticeships?
- 19/12/2018 - Hone-All Precision feature in The Manufacturer Top 100 2018!
- 19/12/2018 - Tube Manufacturing For The Medical Industry
- 02/11/2018 - Further Investment At Hone-All
- 02/11/2018 - Growing, Growing, Grown: The Future Looks Bright For The Oil & Gas Sector In The UK
- 22/10/2018 - Further Investment At Hone-All
- 22/10/2018 - CCL Relief – Are You Paying Unnecessarily?
- 18/10/2018 - UK Manufacturing Recruitment - is it Time For A Change?
- 17/07/2018 - Hone All Director Andrea Rodney’s Keynote Speech At The National Manufacturing Debate 2018
- 17/07/2018 - A Bright Summer For UK Manufacturing?
- 17/07/2018 - New Hone-All Website Is Now Ready & Live
- 17/07/2018 - Engineering Talent Discovered In Bedfordshire
- 13/07/2018 - Maintaining Email Security & Best Practices
- 13/07/2018 - The CNC Precision Honing Process Explained
- 14/03/2018 - Introducing Our Latest Colchester CNC Lathe
- 14/03/2018 - A Perfectly Formed Bottom – Does Your Bore Really Need A Flat Bottom?
- 14/03/2018 - The Trepanning Tool – A Modern Manufacturing Moneysaver
- 26/07/2017 - Hone-All Orders Two Deep Hole Boring Machines
