21 January 2025 | Tascomp Ltd
What is Prodigy SCADA?
SCADA (Supervisory Control and Data Acquisition) is a system used to monitor and control industrial processes from a centralised location.
It is a computer-based system that collects real-time data from various sensors and devices, which are then processed and analysed to support decision-making. The data gathered can be saved for later viewing if immediate attention is unneeded.Tascomp: "Some processes that we control might involve £200,000 worth of product, so you need to ensure that the process is right. First time. Every time."
Flexibility With Reliability
What truly sets Prodigy SCADA apart from other automation systems is its flexibility. The system is designed to meet the unique needs of any industrial process. Whether you need advanced process monitoring, end of line testing, batch data collection, or complex control capabilities, Prodigy SCADA delivers.Prodigy’s support structure also differentiates it from the competition. Not only do you get a reliable system that helps improves operations, but you also gain direct access to a dedicated team of engineers and programmers. This means you get real-time support from experts who understand your system inside and out. No vapourware promises – just practical, real-world solutions from a UK-based team that’s been refining its approach for decades.
Provision of Data Insights
In an age where data is key to competitive advantage, Prodigy SCADA offers robust data recording, reporting and analysis tools that empower businesses to make informed decisions.A large producer of malted ingredients has seen significant benefits from Prodigy’s advanced data capabilities, stating, “We predominantly use the [Prodigy] systems for process control, however, with a business focus on sustainability and process improvement, the use of trend data has been invaluable”. Using Prodigy SCADA to deep dive into trend data and create automated, insightful reports, has revealed areas for significant improvement.
Supporting the Large and Small Scale Operations
While Prodigy SCADA excels in complex, large-scale DCS environments, it’s also perfectly suited for smaller, niche applications.A major supplier of cooking oil to one of the UK’s most iconic industries, fish and chips, needed to track their IBCs (intermediate bulk containers). Prodigy monitors tank levels, valve states, contents, IBC locations and IBC conditions. Utilising barcodes, scanners, and detailed reporting tools, Prodigy SCADA helped them reduce costly waste, maintain health and safety standards, and track IBCs throughout their entire journey – from cleaning to transportation and return.Prodigy SCADA delivers results that count, right down to the last drop of oil in the fryer. The ability to improve processes and cut costs makes Prodigy an invaluable tool for manufacturers in all sectors, from pharmaceuticals, aerospace, automotive, textiles, metals, to plastics.
Why Prodigy SCADA Stands Out
While many SCADA systems offer standard process control and monitoring features, Prodigy goes a step further. Its seamless integration with systems like PlantRun and ERP / MES allows businesses to combine their data sets effortlessly.Prodigy also brings a host of features, including energy monitoring, audit trail logging, automated proof of process reporting, real-time thermal imaging, and, with its flexible licensing options and UK-based development team, Prodigy ensures manufacturers receive tailored, fully supported solutions designed to grow with them. With over four decades of development, Prodigy SCADA remains a trusted partner for manufacturers in the UK and beyond, continually evolving to meet ever-changing demands.