Machinery Safety Testing by Cranage EMC & Safety

Machines can present various types of hazards. Safety Testing involves evaluating machines to ensure they meet safety standards and regulations.

Hazards include mechanical hazards, like moving parts that can cause cuts or trapping issues, electrical hazards due to incorrect ratings or improper grounding, thermal hazards from hot surfaces or materials, and ergonomic hazards caused by improper workstation design leading to strain. Additionally, chemical hazards may arise from leaks or spills of hazardous substances used in or around machinery.

The Machinery Directive 2006/42/EC establishes the health and safety requirements of machinery in the EU and UK, to ensure the safety of workers and consumers using such machinery. The manufacturer has responsibility for certifying the conformity of the machine and must also ensure a risk assessment is carried out. A technical file must also be prepared and made available on request, showing conformity with health and safety requirements. The conformity assessment procedure must be completed in full by the time the machine is placed on the market.

We often find that working designs may be from the UK, but the machine is made in the Far East. Although the local designers and the manufacturer are competent engineers, there can be examples where they are not aware of the legal safety issues for the country in which the machine will be used. Self-certification can sometimes mean that hazards have not been fully assessed, and it is therefore best practice to use an independent test laboratory. This also assists in showing impartiality.

At Cranage, we have a Machinery Directive specialist who works closely with companies early in the design phase to help identify potential issues before the final tests on site, typically following the latest requirements of IEC 60204. These tests encompass mechanical and electrical systems, checking for potential hazards, verifying the effectiveness of safety features like emergency stops and guards, and conducting risk assessments. It involves both visual inspections and functional testing to confirm that the machinery operates safely under intended conditions.

The machinery testing engineers in Cranage possess skills that enable them to assess various types of industrial equipment. Their knowledge spans understanding mechanical systems, electronics, instrumentation, and control systems. This multidisciplinary expertise is vital for diagnosing potential issues and ensuring machinery operates optimally.

Our engineers conduct rigorous safety tests and risk assessments to identify any potential hazards associated with machinery operation and safety. We provide detailed reports and recommendations, ensuring the well-being of employees and the environment.

With the continuous advancements in machinery technology, our specialist team stay updated on the latest industry trends, technological innovations, and regulatory changes. This helps us to provide the highest level of service and quality to our customers.

Get in touch with our machinery specialists to discuss how we can help with your testing requirements