LAND Releases New Application Note for Optimising Steam Cracker Furnaces Using Thermal Imaging

LAND® has released a new application note exploring the benefits of using thermal imaging to optimise steam cracker furnaces in the petrochemical industry.

Optimising Steam Cracker Furnaces Using Thermal Imaging Application Note (EN)Steam cracking is a crucial process used to break down hydrocarbons into valuable products such as ethylene and propylene. The efficiency of this process heavily relies on the performance of steam cracker furnaces, which operate at extremely high temperatures. Optimising furnace performance is vital for maximising output, reducing fuel consumption, and minimising emissions.

Thermal imaging offers a real-time, non-invasive method for monitoring furnace temperature profiles. By providing operators with detailed temperature information, thermal imaging enables them to identify and address potential issues before they escalate, leading to enhanced efficiency and longevity of the equipment.

Key benefits of using thermal imaging for steam cracker furnaces include:

Optimising Steam Cracker Furnaces with Thermal Imaging | LAND Application NoteExtended run length: By monitoring and controlling Tube Metal Temperatures (TMTs), operators can slow the rate of coke formation, resulting in longer production runs and increased output.

Optimised decoking process: Thermal imaging helps operators achieve optimal decoking, reducing decoking time, minimising downtime, and extending furnace run length.

Improved coil reliability and lifetime: Continuous monitoring of TMTs helps prevent overheating and thermal fatigue cracking, prolonging the life of the furnace coils.

Fuel savings and CO2 reduction: Improved heat transfer uniformity and efficiency lead to fuel savings and reduced CO2 emissions.

LAND® offers a range of thermal imaging solutions specifically designed for steam cracker furnaces, including the NIR-B-640-EX and NIR-B-2K fixed cameras. These cameras, along with the IMAGEPro image and data Processing software, provide operators with the tools they need to effectively monitor and optimise furnace performance.