Company details for:
Forecourt Solutions Ltd
![forecourt_logo](/storage/images/company-logos/9722-forecourt-solutions-ltd.jpg)
Unit 3,
Summerfield Way,
Chelston Business Park,
Wellington,
Somerset,
TA21 9JE,
United Kingdom
Quick Links:
Products
![Fuel Pipework](/storage/images/products/11729-fuel-pipework.jpg)
Fuel Pipework
We supply 1 1/2” 2” and 3" single and double wall flexible pipework in boxes and mega reels. The system is approved by ERA in the UK to meet the European EN14125 standard for Petroleum Pipework.
Termination and connections are effected by the well proven internal swaging of single wall stainless steel couplings which are available in both fixed thread and swivel nut variants. We offer both single and double wall couplings. Pump riser connection are provided by tee and elbow fittings.
The product name of Flexrite and will be available to all markets outside North America and Canada. Construction of the product uses a nylon outer barrier layer with a polyethylene body and a Solvey Ixef barrier layer for the primary pipe to ensure compatibility with a broad range of petroleum and other products. The secondary jacket is again protected with a nylon barrier and consists of a polyethylene jacket with standoff legs. Forecourt will be pleased to advise upon the pipe systems compatibility with any liquid which you might wish to transport.
![1 1/2" Flexrite Single Wall Petroleum Pipework](/storage/images/products/11730-1-12-flexrite-single-wall-petroleum-pipework.jpg)
1 1/2" Flexrite Single Wall Petroleum Pipework
![Twin Wall Flexible Duct 4"](/storage/images/products/11731-twin-wall-flexible-duct-4.jpg)
Twin Wall Flexible Duct 4"
![Installation Tools](/storage/images/products/11750-installation-tools.jpg)
Installation Tools
![Installation Components](/storage/images/products/11749-installation-components.jpg)
Installation Components
Design Highlights & Advantages
• Secondary test boots slip over the swage fitting after penetrating through the flexible entry boot.
• Boots are manufactured using fuel resistant nitrile rubber, moulded interstice connections and stainless steel clamps for maximum corrosion resistance.
• Boots are easily clamped down over the collar and secondary with a screwdriver or 5/16” nut driver, forming an airtight chamber between the primary pipe and the secondary jacket.
• The secondary chamber is pressurised to 5-8 psi through air chuck to test system integrity.
• After pressure testing, the boots remain on the pipe for future use but can be pulled back to permit back-flow of fuel leaks to the tank sump.
![400mm Flexi SS Hose 1.5" BSPP Fixed](/storage/images/products/11751-400mm-flexi-ss-hose-15-bspp-fixed.jpg)
400mm Flexi SS Hose 1.5" BSPP Fixed
![Flexrite Swivel Test Coupling 1 1/2"](/storage/images/products/11732-flexrite-swivel-test-coupling-1-12.jpg)
Flexrite Swivel Test Coupling 1 1/2"
The stainless steel coupling with swivel nut is internally swaged to secure it to the pipework. Finished thread connect 1 1/2" NPSH including Viton Seal. Very easy to use simply cut the pipework to length, no requirement to remove the outer pipe jacket. Both primary and secondary pipe is swaged in a single action into the coupling. Test port allows access to the interstice for monitoring and leak detection. Uses standard SPC faceplate on coupling machine for swaging.
![Male Swaged Adapter 1 1/2" Stainless Steel BSPT](/storage/images/products/11733-male-swaged-adapter-1-12-stainless-steel-bspt.jpg)
Male Swaged Adapter 1 1/2" Stainless Steel BSPT
This stainless steel coupling is internally swaged to secure it to the pipework. Finished thread connect 1 1/2" Bspt
This coupling is ideal for applications where a swivel is not required therefore terminations into a flange or where a rotation is not required it is a cost effective alternative.
When using with double wall pipe a test boot will be required see Part STB-0150.
![Pipe Seals](/storage/images/products/11734-pipe-seals.jpg)
Pipe Seals
Features & Benefits
Waterproof Pipe and Duct Penetrations
Installation on flat and round surfaces
Fuel Compatible materials
Nitrile rubber to BS2751
Suitable for entries up to 15° from perpendicular
Fully adjustable post installation
Testable and Re-sealable
Cable Entry Bulkhead watertighness tested to 2m water head.
Design Concept
Each entry boot within the range is sized to provide maximum flexibility for the different pipework systems commonly used. Pipe alignment in both horizontal and vertical planes is facilitated. Boot flexibility reduces stress transfer to containment chamber walls.
For further detailed product information see in individual product pages for downloads of Case Studies (CS), Drawings (DRG) and Installation Instructions (INS)
![Containment Chambers](/storage/images/products/11735-containment-chambers.jpg)
Containment Chambers
Base dimensions are designed to minimise freight costs and are available in 1150 x 1150 mm as standard. Other dimensions available upon request. The three part chamber consists of a base, adjustable height riser and watertight lid. Manufactured from strong rotationally moulded polyethylene the chamber will not corrode, is easy to cut down to suit site burial depths and drill to fit watertight ChamberTite entry boots. Entry boot seals can be provided for your pipe duct and electrical cabling entry requirements.
Tank Sump Height Ranges
Shallow base (400 mm) − 630, 730, 830mm (Excluding Lid)
Medium base (650mm) − 880, 980, 1080 mm (Excluding Lid)
Each riser has three height adjustment levels. Should deeper chambers be required please ask.
Chambers can be manufactured in your preferred colour to order or are available as standard in white. Each chamber is supplied with all required fixings for its installation with the exception of fixings to mount the unit upon the tank collar. We will be happy to assist in the sourcing of suitable gaskets and compression rings if required.
The ChamberTite range also incorporates a range of dispenser and filling point sumps if required.
![Dispenser Sumps](/storage/images/products/11736-dispenser-sumps.jpg)
Dispenser Sumps
Features & Benefits
- Wide throat to simplify installation by improving access
- Optional dispenser mounting frame
- Support structure for riser support or shear valve mounting
- Water and fuel tight entries to prevent site contamination using ChamberTite range of entry boots
- Suitable for flexible, semi rigid fusion pipework systems,fibreglass and steel pipework.
- Chamber depths design to provide flexibility for site level changes and line drain back.
![Ground Source](/storage/images/products/11737-ground-source.jpg)
Ground Source
- Strong yet lightweight
- Watertight & cost effective
- Easy to install
- Will not crack or corrode
- Available in a range of sizes
Manufactured from strong rotationally moulded polyethylene the chambers will not corrode. The riser can be easily cutdown to suit site burial deoths and the base is easily drilled to fit watertight ChamberTite duct boots and pipe glands. This maintains the watertightness of you chamber after fitting pipes and electrical connections. Once installed all equipment is accesible within the chamber for maintenance and inspection.
![Landfill Monitoring Equipment Chambers](/storage/images/products/11738-landfill-monitoring-equipment-chambers.jpg)
Landfill Monitoring Equipment Chambers
![Seismic Monitoring Chambers](/storage/images/products/11752-seismic-monitoring-chambers.jpg)
Seismic Monitoring Chambers
We have supplied a large number of chambers for seismic monitoring around so called "Fracking" installations to monitor for seismic activity. Our composite manhole covers do not restrict data transmission so through cover data transfer is possible avoiding the need to open chambers to interrogate apparatus. Chamber and pipe entries are watertight.
![Transformer Bund Sumps](/storage/images/products/11739-transformer-bund-sumps.jpg)
Transformer Bund Sumps
![Drawpits](/storage/images/products/11740-drawpits.jpg)
Drawpits
Large chambers can be fitted with our modular range of manhole covers enabling a huge range of sizes to be achieved on short lead times. Common chamber sizes of 300, 450, 600, 750, 840 and 1150 mm will usually be held in stock to meet urgent requirements however special sizes and larger quantities will be manufactured to order. Please contact us to enable us to quote your exact requirements.
![Sumps & Non Watertight Chambers](/storage/images/products/11741-sumps-non-watertight-chambers.jpg)
Sumps & Non Watertight Chambers
- Rotationally moulded polyethylene
- Single piece chamber
- Solid base can be drilled for drainage
- Easily drilled to facilitate duct/cable entries
- Flexible entry positioning to suit duct positions and sizes
- High strength even once drilled.
- Lightweight covers with load rating B125 or D400
- Option for pedestrian load rated grating
- Range of standard depths available
- Generally available in stock
Watertight options available see separate section.
![Cable Seals](/storage/images/products/11742-cable-seals.jpg)
Cable Seals
The ChamberTite cable entry bulkhead is part of the comprehensive ChamberTite range from Forecourt Solutions.
The bulkhead is designed to alleviate the problem of water ingress into electrical draw pits, tank & dispenser sumps and other containment chambers that have electrical cable entries. It also prevents cross contamination between linked sumps.
The bulkhead is used in conjunction with a 4” (110mm) ChamberTite entry boot (CTB-7450) to provide a seal at the end of twin wall or single wall duct within the termination boot. The bulkhead can be used either in new installations or as a retrofit upon existing installations. We can provide reducer donuts for 50, 63 and 90mm ducts. We can also provide alternative entry boots fitted with bulkheads for 150 and 180mm ducts.
![Fuel Station (Petrol & Gas Station) Covers](/storage/images/products/11743-fuel-station-petrol-gas-station-covers.jpg)
Fuel Station (Petrol & Gas Station) Covers
Forecourt Solutions HEX range of covers for Petrol Stations (Gas Station USA) provide a range of lightweight watertight access covers for use over petroleum storage tanks. The covers are suitable for installation within Heavy Goods Vehicles (HGV) trafficed areas such as the tanker delivery area, however they can be installed wherever the tanks are within the station. Their key features are:
· Watertight Seal
· Integrated lock and lift-point
· Hex non slip surface
· Anti Rotation Frame
· Zero scrap value to deter theft.
· Suitable for the harshest environments
· Non corroding
· Non conductive
· Application wording options available
· Locking and lifting key with each cover
![Construction & Utility Cover Range](/storage/images/products/11744-construction-utility-cover-range.jpg)
Construction & Utility Cover Range
Whilst the range is already comprehensive we will continue to expand this range in line with customer demand. Therefore should you have a requirement which isn't immediately matched by one of the existing sizes please contact us and we will endevour to assist.
![Modular Covers (Large Span)](/storage/images/products/11745-modular-covers-large-span.jpg)
Modular Covers (Large Span)
Forecourt Solutions are pleased to offer two alternative modular cover ranges. Such modular assemblies are ideal for use where only partial access is normally required and intermittently complete access. In such applications single piece covers would be prohibitively expensive and usually required assisted lifting mechanisms which can be avoided using modular techniques. Such covers also provide a significant HSE advantage by minimising the open entry size.
Forecourt Solutions ranges include an all composite version available in a range of sizes reflecting those commonly required in the utility industries. Alternatively our custom design service is able to provide an huge range of sizes of composite covers within modular galvanised steel frames tailored to meet you individual requirements.
Composite Modular Range - Features and Benefits
• Lightweight and easy to handle
• Water resistant options
• Non slip surface finish
• Non Corroding
• Non Sparking
• Non Conductive
• Covers finished flush with finished surround
• High security locking options available to restrict unauthorised access
• Customer specific labelling and identification
• In stock - Fast Delivery
• Built to size onsite - compact shipping
![Lift Sticks](/storage/images/products/11746-lift-sticks.jpg)
Lift Sticks
There are a vast array of tools to assist engineers and maintenance contractors to remove the enormously diverse range of types and styles of manhole covers installed worldwide. They range from simple lift keys to vehicles with magnetic lift mechanisms.
Forecourt Solutions provide a simple lifting and locking tool called Securikey with each of our watertight manhole covers. However to assist with the removal of covers jammed into frames with debris and to remove other cover manufactured of heavy material Forecourt Solutions recommends the use of our SwiftLift tool.
The advantages of the SwiftLift are:
• It fits most covers, Steel, Cast Iron and Composite
• It is compact and takes little space in your vehicle
• Its pivot lever action reduces the operator effort to remove even jammed covers from the ground
• It is inexpensive and available worldwide through our distribution network
• It is manufactured out of high quality materials which will meet the most demanding environments
• It helps prevent operator injury
![Manhole Security](/storage/images/products/11747-manhole-security.jpg)
Manhole Security
Safety & security of an installation can create many different demands for the restriction of access to manholes. In many applications you would wish to restrict access to the chamber beneath the manhole cover only to authorised persons, In other cases you may wish to prevent the theft of the manhole cover or prevent the risk of someone falling into the open chamber once removed. In particularly sensitive installation it maybe a requirement to prevent terrorists or other malicious persons gaining access to further their causes by concealing explosives or possibly attacking the infrastructure below. Forecourt Solutions can offer a range of security solutions to meet all applications.
We have classified them into 4 groups
Low Risk - Low level security designed to deter an opportunistic thieves or pranksters.
Medium Risk - Medium level security designed to deter a premediated thief and persons with criminal intent.
High Risk - Higher Level security for higher risk installations designed to keep out determined organised individual with criminal intent.
Severe Risk - Remotely monitored high security solutions to enable intervention in the event of a attempt to access the infrastructure.
![Drainage Grates](/storage/images/products/11748-drainage-grates.jpg)
Drainage Grates
![Watertight Drawpit Chambers Excluding Manhole Cover](/storage/images/products/11754-watertight-drawpit-chambers-excluding-manhole-cover.jpg)
Watertight Drawpit Chambers Excluding Manhole Cover
Duct entries can be positioned in all four faces of the chamber and even in the base if required to suit your installation requirements. The required hole to facilitate the duct entry can be simply drilled thhrough the chamber using a Bi metal hole saw.
About us
Forecourt Solutions use innovative design and the latest technology for cost effective solutions which meet the needs of our customers.
Forecourt Solutions have created four successful brands. These are:
Composite Covers - Composite Manhole Covers are made from a resin and glass fiber blend, akin to fiberglass, providing an environmentally friendly substitute for conventional iron covers. Composite materials provide numerous benefits compared to conventional cast or ductile iron covers. These include being lightweight, less susceptible to theft, non-conductive, resistant to rust, and non-slip.
Drawpits - Forecourt Solutions is a top manufacturer of Watertight Draw Pits and Access Chambers, utilising technology originally developed for the chemical and petroleum forecourt sectors. We offer various sealing solutions for cables, pipes, and ducts to guarantee waterproofing after installation. Our chambers enable you to safely install electronics underground without the risk of water ingress.
Pipe & Duct Seals - Flexible Entry Boots are created to solve the issue of water entering containment chambers, tank sumps, and dispenser sumps on petroleum forecourts with pipework and duct entries.
Containment Chambers - The ChamberTite tank sump offers a sealed vacuum-testable chamber for your tank's pipework connections, with adjustable height options ranging from 630mm to 1730mm.
Fuel Pipework - Forecourt Solutions stands as the premier provider of flexible pipework systems for petroleum products in Europe.
Drainage Grates - Composite Gully Grates are made from a resin and glass fiber blend, much like fiberglass. Composite gully grates present numerous benefits compared to conventional cast and ductile iron ones, including being lightweight, less prone to theft, non-conductive, rust-resistant, and slip-resistant. Additionally, the production of composite gully grates consumes up to 50% less energy, making them an environmentally conscious substitute for traditional cast and ductile options.
Manhole Safety - Manhole Safety Platforms enable delivery drivers to securely stand within the manhole for making hose connections. These platforms are constructed from durable fiberglass grating, offering a self-draining non-slip surface that remains effective in various weather conditions.
Forecourt Solutions Ltd also offer the EN14125 approved Flexrite Double All Flexible Pipework System.
Products include Flexible Pipework Systems, Ducts (Twin Wall Corrugated), Pipework Connectors & Fittings, Installation Components & Tools, Flexible Stainless Steel Hoses, Pipe Seals, Dispenser Sumps, Tank Sumps, Vent Stack Chambers, Manifold Chambers, Landfill Monitoring Equipment Chambers, Seismic Monitoring Chambers, Transformer Bund Sumps, Sumps & Non Watertight Chambers, Water Resistant Drawpit Chambers, Water Drawpit Chambers Excluding Manhole Cover, Drainage Sumps & Pump Chambers, Cable Seals, Fuel Station Covers, Construction & Utility Manhold Covers, Modular Covers, Lift Sticks, Manhole Security & Drainage Gates.
Forecourt Solutions products are easily available to you through local distributors and have been installed in more 70 countries around the world. Please contact us to find out more.
Images
![Flexible Pipework System](/storage/images/company-images/45025.jpg)
![Ducts - Twin wall corrugated](/storage/images/company-images/45026.jpg)
![Pipework Connectors & Fittings](/storage/images/company-images/45027.jpg)
![Pipe Seals](/storage/images/company-images/45028.jpg)
![Dispenser Sumps](/storage/images/company-images/45029.jpg)
![Tank Sumps](/storage/images/company-images/45030.jpg)
![Vent Stack Chambers](/storage/images/company-images/45031.jpg)
![Ground Source](/storage/images/company-images/45032.jpg)
![Landfill Monitoring Equipment Chambers](/storage/images/company-images/45033.jpg)
![Seismic Monitoring Chambers](/storage/images/company-images/45034.jpg)
![Water Resistant Drawpit Chambers](/storage/images/company-images/45035.jpg)
![Sumps & Non Watertight Chambers](/storage/images/company-images/45036.jpg)
![Watertight Drawpit Chambers Excluding Manhole Cover](/storage/images/company-images/45037.jpg)
![Drainage Sumps and Pump Chambers](/storage/images/company-images/45038.jpg)
![Fuel Station (Petrol & Gas Station) Covers](/storage/images/company-images/45039.jpg)
![Construction & Utility](/storage/images/company-images/45040.jpg)
![Modular Covers (Large Span)](/storage/images/company-images/45041.jpg)
![Lift Sticks](/storage/images/company-images/45042.jpg)
![Security Locks](/storage/images/company-images/45043.jpg)
![Drainage Grates](/storage/images/company-images/45044.jpg)
![Installation Tools](/storage/images/company-images/45045.jpg)
![Flexible Stainless Steel Hoses](/storage/images/company-images/45046.jpg)
![Fuel Pipework](/storage/images/company-images/45047.jpg)
![Cable Seals](/storage/images/company-images/45048.jpg)
![Flexible Pipework System](/storage/images/company-images/45025.jpg)
![Ducts - Twin wall corrugated](/storage/images/company-images/45026.jpg)
![Pipework Connectors & Fittings](/storage/images/company-images/45027.jpg)
![Pipe Seals](/storage/images/company-images/45028.jpg)
![Dispenser Sumps](/storage/images/company-images/45029.jpg)
![Tank Sumps](/storage/images/company-images/45030.jpg)
![Vent Stack Chambers](/storage/images/company-images/45031.jpg)
![Ground Source](/storage/images/company-images/45032.jpg)
![Landfill Monitoring Equipment Chambers](/storage/images/company-images/45033.jpg)
![Seismic Monitoring Chambers](/storage/images/company-images/45034.jpg)
![Water Resistant Drawpit Chambers](/storage/images/company-images/45035.jpg)
![Sumps & Non Watertight Chambers](/storage/images/company-images/45036.jpg)
![Watertight Drawpit Chambers Excluding Manhole Cover](/storage/images/company-images/45037.jpg)
![Drainage Sumps and Pump Chambers](/storage/images/company-images/45038.jpg)
![Fuel Station (Petrol & Gas Station) Covers](/storage/images/company-images/45039.jpg)
![Construction & Utility](/storage/images/company-images/45040.jpg)
![Modular Covers (Large Span)](/storage/images/company-images/45041.jpg)
![Lift Sticks](/storage/images/company-images/45042.jpg)
![Security Locks](/storage/images/company-images/45043.jpg)
![Drainage Grates](/storage/images/company-images/45044.jpg)
![Installation Tools](/storage/images/company-images/45045.jpg)
![Flexible Stainless Steel Hoses](/storage/images/company-images/45046.jpg)
![Fuel Pipework](/storage/images/company-images/45047.jpg)
![Cable Seals](/storage/images/company-images/45048.jpg)
![Flexible Pipework System](/storage/images/company-images/45025.jpg)
![Ducts - Twin wall corrugated](/storage/images/company-images/45026.jpg)
![Pipework Connectors & Fittings](/storage/images/company-images/45027.jpg)
![Pipe Seals](/storage/images/company-images/45028.jpg)
![Dispenser Sumps](/storage/images/company-images/45029.jpg)
![Tank Sumps](/storage/images/company-images/45030.jpg)
![Vent Stack Chambers](/storage/images/company-images/45031.jpg)
![Ground Source](/storage/images/company-images/45032.jpg)
![Landfill Monitoring Equipment Chambers](/storage/images/company-images/45033.jpg)
![Seismic Monitoring Chambers](/storage/images/company-images/45034.jpg)
![Water Resistant Drawpit Chambers](/storage/images/company-images/45035.jpg)
![Sumps & Non Watertight Chambers](/storage/images/company-images/45036.jpg)
![Watertight Drawpit Chambers Excluding Manhole Cover](/storage/images/company-images/45037.jpg)
![Drainage Sumps and Pump Chambers](/storage/images/company-images/45038.jpg)
![Fuel Station (Petrol & Gas Station) Covers](/storage/images/company-images/45039.jpg)
![Construction & Utility](/storage/images/company-images/45040.jpg)
![Modular Covers (Large Span)](/storage/images/company-images/45041.jpg)
![Lift Sticks](/storage/images/company-images/45042.jpg)
![Security Locks](/storage/images/company-images/45043.jpg)
![Drainage Grates](/storage/images/company-images/45044.jpg)
![Installation Tools](/storage/images/company-images/45045.jpg)
![Flexible Stainless Steel Hoses](/storage/images/company-images/45046.jpg)
![Fuel Pipework](/storage/images/company-images/45047.jpg)
![Cable Seals](/storage/images/company-images/45048.jpg)