Company details for:

Forecourt Solutions Ltd

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Unit 3,
Summerfield Way,
Chelston Business Park,
Wellington,
Somerset,
TA21 9JE,
United Kingdom

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Products

Fuel Pipework

Fuel Pipework

Forecourt Solutions are the leading supplier of flexible pipework systems for petroleum products in Europe.
We supply 1 1/2” 2” and 3" single and double wall flexible pipework in boxes and mega reels. The system is approved by ERA in the UK to meet the European EN14125 standard for Petroleum Pipework.
Termination and connections are effected by the well proven internal swaging of single wall stainless steel couplings which are available in both fixed thread and swivel nut variants. We offer both single and double wall couplings. Pump riser connection are provided by tee and elbow fittings.
The product name of Flexrite and will be available to all markets outside North America and Canada. Construction of the product uses a nylon outer barrier layer with a polyethylene body and a Solvey Ixef barrier layer for the primary pipe to ensure compatibility with a broad range of petroleum and other products. The secondary jacket is again protected with a nylon barrier and consists of a polyethylene jacket with standoff legs. Forecourt will be pleased to advise upon the pipe systems compatibility with any liquid which you might wish to transport.
1 1/2" Flexrite Single Wall Petroleum Pipework

1 1/2" Flexrite Single Wall Petroleum Pipework

1 1/2" FlexRite Single Wall Petroleum Pipework available upon reels of upto 300m . Suitable for use with either single wall swivel or swaged male adapter pipe couplings. Approved to EN14125 by ERA in the UK for use as pressure, suction or vent pipework. This flexible pipwork system allows continuous unjointed runs between tanks and pumps avoiding pressure losses and potential leak paths. Simple and quicker to install than fusion jointed pipework systems.
Twin Wall Flexible Duct 4"

Twin Wall Flexible Duct 4"

4" (100mm) FlexRite Twin Wall Duct availablein coils of 50m . This flexible duct system allows complete runs between tanks and pumps to be installed without joints thus avoiding pressure losses and potential leak paths. The duct can be used to allow post backfill access to pipework and cables when used inconjucntion with Forecourts range of Chambertite sumps.
Installation Tools

Installation Tools

Using the right tools for the installation is essential to ensure the quality of the installation. Forecourt Solutions offers a full range of specialist tools to make installation of our products easy and efficient.
Installation Components

Installation Components

Forecourt Solutions secondary test boots are designed for testing the integrity of secondary containment jacket of flexible piping when using swaged pipe fittings (SPC). Each boot has a test port to enable a test or connector tube to be fitted this enables an air pressure or liquid filled interstice to be achieved. By checking the air /liquid pressure the secondary containment systems integrity can be permanently or periodically monitored. After testing is completed, standard test boots can be left in place. They are manufactured by fuel compatible nitrile rubber to ensure longevity of service life. Worm drive clamps are manufactured from stainless steel and edges are rolled to avoid sharp edge contacts.

Design Highlights & Advantages
• Secondary test boots slip over the swage fitting after penetrating through the flexible entry boot.
• Boots are manufactured using fuel resistant nitrile rubber, moulded interstice connections and stainless steel clamps for maximum corrosion resistance.
• Boots are easily clamped down over the collar and secondary with a screwdriver or 5/16” nut driver, forming an airtight chamber between the primary pipe and the secondary jacket.
• The secondary chamber is pressurised to 5-8 psi through air chuck to test system integrity.
• After pressure testing, the boots remain on the pipe for future use but can be pulled back to permit back-flow of fuel leaks to the tank sump.
400mm Flexi SS Hose 1.5" BSPP Fixed

400mm Flexi SS Hose 1.5" BSPP Fixed

A high quality stainless steel hose for use as an effective means for connecting pipework systems to shear valves, fuel dispensers and submersible pumps. The quality and flexibility of the product allows a quick & simple leak free connection.
Flexrite Swivel Test Coupling 1 1/2"

Flexrite Swivel Test Coupling 1 1/2"

1 1/2" Double wall pipe coupling with test port suitable for Flexrite EN14125 Double Wall Petroleum Pipe Systems.
The stainless steel coupling with swivel nut is internally swaged to secure it to the pipework. Finished thread connect 1 1/2" NPSH including Viton Seal. Very easy to use simply cut the pipework to length, no requirement to remove the outer pipe jacket. Both primary and secondary pipe is swaged in a single action into the coupling. Test port allows access to the interstice for monitoring and leak detection. Uses standard SPC faceplate on coupling machine for swaging.
Male Swaged Adapter 1 1/2" Stainless Steel BSPT

Male Swaged Adapter 1 1/2" Stainless Steel BSPT

1 1/2" Single wall pipe coupling suitable for Flexrite EN14125 Single & Double Wall Petroleum Pipe Systems.
This stainless steel coupling is internally swaged to secure it to the pipework. Finished thread connect 1 1/2" Bspt
This coupling is ideal for applications where a swivel is not required therefore terminations into a flange or where a rotation is not required it is a cost effective alternative.
When using with double wall pipe a test boot will be required see Part STB-0150.
Pipe Seals

Pipe Seals

Forecourt Solutions entry boot range is part of the comprehensive ChamberTite range. The range is designed to alleviate the problem of water ingress into containment chambers and sumps and tank and dispenser sumps on petroleum forecourts that have pipework and duct entries. The boot provides a watertight seal to the pipe and to the chamber wall.

Features & Benefits
Waterproof Pipe and Duct Penetrations
Installation on flat and round surfaces
Fuel Compatible materials
Nitrile rubber to BS2751
Suitable for entries up to 15° from perpendicular
Fully adjustable post installation
Testable and Re-sealable
Cable Entry Bulkhead watertighness tested to 2m water head.

Design Concept
Each entry boot within the range is sized to provide maximum flexibility for the different pipework systems commonly used. Pipe alignment in both horizontal and vertical planes is facilitated. Boot flexibility reduces stress transfer to containment chamber walls.

For further detailed product information see in individual product pages for downloads of Case Studies (CS), Drawings (DRG) and Installation Instructions (INS)

Containment Chambers

Containment Chambers

The ChamberTite tank sump provides a watertight vacuum testable chamber for all your tank top pipework connections with variable height options between 630 and 1730mm. Ideally suited for installation below our CC0900D400 900mm clear opening lightweight watertight composite manhole cover the chamber has a riser width of 808 mm to allow the safe removal of large tank man-way covers.

Base dimensions are designed to minimise freight costs and are available in 1150 x 1150 mm as standard. Other dimensions available upon request. The three part chamber consists of a base, adjustable height riser and watertight lid. Manufactured from strong rotationally moulded polyethylene the chamber will not corrode, is easy to cut down to suit site burial depths and drill to fit watertight ChamberTite entry boots. Entry boot seals can be provided for your pipe duct and electrical cabling entry requirements.

Tank Sump Height Ranges

Shallow base (400 mm) − 630, 730, 830mm (Excluding Lid)

Medium base (650mm) − 880, 980, 1080 mm (Excluding Lid)

Each riser has three height adjustment levels. Should deeper chambers be required please ask.

Chambers can be manufactured in your preferred colour to order or are available as standard in white. Each chamber is supplied with all required fixings for its installation with the exception of fixings to mount the unit upon the tank collar. We will be happy to assist in the sourcing of suitable gaskets and compression rings if required.

The ChamberTite range also incorporates a range of dispenser and filling point sumps if required.
Dispenser Sumps

Dispenser Sumps

Forecourt Solutions is a leading manufacturer of under pump or dispenser containment sumps under our brand of ChamberTite. Our range is sutable for installation beneath all the main manufacturer's of pumps including Petrotec,Tokheim, Gilbarco, Wayne, Scheidt & Bachman, Mepsan and Tatsuno. We provide a range of different sizes to suit Mono,Twin, Quad, 6 Hose,* Hose and 10 Hose Pump/Dispenser configurations. Two width of chamber are provided 460mm and 500mm to suit pump riser and pump fixing positions. The ranges are available with or without fixing frames. Our generic frame design suits most dispenser types however we also offer manufacturer specific frames as well. Simply provide us with the baseplan of the pump or dispenser that you plan to install and we will manufacture a frame to suit. ChamberTite dispenser sumps are designed to fully contain your underpump pipework our 500mmwide chamber are particularly well suited to fusion pipework systems which require more spaced due to larger connection sizes. The dispenser sumps are suitable for use in both suction and pressure applications

Features & Benefits
- Wide throat to simplify installation by improving access
- Optional dispenser mounting frame
- Support structure for riser support or shear valve mounting
- Water and fuel tight entries to prevent site contamination using ChamberTite range of entry boots
- Suitable for flexible, semi rigid fusion pipework systems,fibreglass and steel pipework.
- Chamber depths design to provide flexibility for site level changes and line drain back.
Ground Source

Ground Source

The Chambertite manifold chamber provids a watertight vacuum testable chamber for all your piping connections with variable height options between 630 and 1730mm.

- Strong yet lightweight
- Watertight & cost effective
- Easy to install
- Will not crack or corrode
- Available in a range of sizes

Manufactured from strong rotationally moulded polyethylene the chambers will not corrode. The riser can be easily cutdown to suit site burial deoths and the base is easily drilled to fit watertight ChamberTite duct boots and pipe glands. This maintains the watertightness of you chamber after fitting pipes and electrical connections. Once installed all equipment is accesible within the chamber for maintenance and inspection.
Landfill Monitoring Equipment Chambers

Landfill Monitoring Equipment Chambers

A robust watertight low maintenance monitoring equipment chamber designed for use in landfill sites for he monitoring of gas or lechate flow. Chambers are manufactured from high strength polyethylene sheet and have mounts to support monitoring equipment. Entries into the chamber are either prefabricated or can be sealled with entry boots or glands to maintain watertightness. Chamber lids are hinged to easy access for maintanace checks or entirely removable for full access when required. The basic design can be adapted to suit equipment mounting requirements. Chamber require very little maintennace once installed. We can offer a comple end to end construction service including equipment mounting if required.
Seismic Monitoring Chambers

Seismic Monitoring Chambers

Seismic Chambers form part of the ChamberTite range of containment sumps.

We have supplied a large number of chambers for seismic monitoring around so called "Fracking" installations to monitor for seismic activity. Our composite manhole covers do not restrict data transmission so through cover data transfer is possible avoiding the need to open chambers to interrogate apparatus. Chamber and pipe entries are watertight.
Transformer Bund Sumps

Transformer Bund Sumps

Working on conjunction with a major electrical distribution utility our ChamberTite sumps have been used to simplify the pumping and transfer of potentially contaiminated bund water. Each chamber consist of a large watertight chamber with 4" inlet and 2" outlet. The tops of the chamber are fitted with lightweight high strength composite covers complete with nonslip surface finish. We provide a comprehensive range of sizes ranging from 500mm deep to 1450 mm deep depending upon the layout of your bund and offloading arrangements.
Drawpits

Drawpits

Forecourt Solutions are a leading manufacturer of Draw Pits and Access Chambers using technology developed within chemical and petroleum forecourt markets. The ChamberTite range of DrawPits is available in a range of sizes to suit most applications and to make even the most difficult projects easy. We can also offer a custom design service to suit any application should one of our standard products not be ideal for your requirements. If watertightness is a requirement we have a range of designs to suit even the highest IP water ingress level. We also provide a range of sealing solutions for cables, pipes and ducts to ensure that watertightness can be maintained once installed.

Large chambers can be fitted with our modular range of manhole covers enabling a huge range of sizes to be achieved on short lead times. Common chamber sizes of 300, 450, 600, 750, 840 and 1150 mm will usually be held in stock to meet urgent requirements however special sizes and larger quantities will be manufactured to order. Please contact us to enable us to quote your exact requirements.
Sumps & Non Watertight Chambers

Sumps & Non Watertight Chambers

Low cost non-watertight drawpit chamber complete with intergrally framed composite manhole cover or grating.

- Rotationally moulded polyethylene
- Single piece chamber
- Solid base can be drilled for drainage
- Easily drilled to facilitate duct/cable entries
- Flexible entry positioning to suit duct positions and sizes
- High strength even once drilled.
- Lightweight covers with load rating B125 or D400
- Option for pedestrian load rated grating
- Range of standard depths available
- Generally available in stock

Watertight options available see separate section.
Cable Seals

Cable Seals

Electrical Cable Entry Seals

The ChamberTite cable entry bulkhead is part of the comprehensive ChamberTite range from Forecourt Solutions.
The bulkhead is designed to alleviate the problem of water ingress into electrical draw pits, tank & dispenser sumps and other containment chambers that have electrical cable entries. It also prevents cross contamination between linked sumps.
The bulkhead is used in conjunction with a 4” (110mm) ChamberTite entry boot (CTB-7450) to provide a seal at the end of twin wall or single wall duct within the termination boot. The bulkhead can be used either in new installations or as a retrofit upon existing installations. We can provide reducer donuts for 50, 63 and 90mm ducts. We can also provide alternative entry boots fitted with bulkheads for 150 and 180mm ducts.

Fuel Station (Petrol & Gas Station) Covers

Fuel Station (Petrol & Gas Station) Covers

Composite Manhole Covers for Fuel Stations or Petrol Filling Stations

Forecourt Solutions HEX range of covers for Petrol Stations (Gas Station USA) provide a range of lightweight watertight access covers for use over petroleum storage tanks. The covers are suitable for installation within Heavy Goods Vehicles (HGV) trafficed areas such as the tanker delivery area, however they can be installed wherever the tanks are within the station. Their key features are:

· Watertight Seal
· Integrated lock and lift-point
· Hex non slip surface
· Anti Rotation Frame
· Zero scrap value to deter theft.
· Suitable for the harshest environments
· Non corroding
· Non conductive
· Application wording options available
· Locking and lifting key with each cover
Construction & Utility Cover Range

Construction & Utility Cover Range

Forecourt Solutions is pleased to announce a further extension to their extensive range of Composite Covers under the CompositeCovers.com brand. This range is primarily targeted at the construction and utility market places and are particularly suitable for utility type applications. Consisting of both composite covers and frames the range shares the benefits of our already successful WaterResistant and WaterTight ranges.

Whilst the range is already comprehensive we will continue to expand this range in line with customer demand. Therefore should you have a requirement which isn't immediately matched by one of the existing sizes please contact us and we will endevour to assist.
Modular Covers (Large Span)

Modular Covers (Large Span)

Modular Manhole Covers - Access Solutions

Forecourt Solutions are pleased to offer two alternative modular cover ranges. Such modular assemblies are ideal for use where only partial access is normally required and intermittently complete access. In such applications single piece covers would be prohibitively expensive and usually required assisted lifting mechanisms which can be avoided using modular techniques. Such covers also provide a significant HSE advantage by minimising the open entry size.

Forecourt Solutions ranges include an all composite version available in a range of sizes reflecting those commonly required in the utility industries. Alternatively our custom design service is able to provide an huge range of sizes of composite covers within modular galvanised steel frames tailored to meet you individual requirements.

Composite Modular Range - Features and Benefits
• Lightweight and easy to handle
• Water resistant options
• Non slip surface finish
• Non Corroding
• Non Sparking
• Non Conductive
• Covers finished flush with finished surround
• High security locking options available to restrict unauthorised access
• Customer specific labelling and identification
• In stock - Fast Delivery
• Built to size onsite - compact shipping
Lift Sticks

Lift Sticks

Manhole Cover Removal Tools

There are a vast array of tools to assist engineers and maintenance contractors to remove the enormously diverse range of types and styles of manhole covers installed worldwide. They range from simple lift keys to vehicles with magnetic lift mechanisms.

Forecourt Solutions provide a simple lifting and locking tool called Securikey with each of our watertight manhole covers. However to assist with the removal of covers jammed into frames with debris and to remove other cover manufactured of heavy material Forecourt Solutions recommends the use of our SwiftLift tool.

The advantages of the SwiftLift are:
• It fits most covers, Steel, Cast Iron and Composite
• It is compact and takes little space in your vehicle
• Its pivot lever action reduces the operator effort to remove even jammed covers from the ground
• It is inexpensive and available worldwide through our distribution network
• It is manufactured out of high quality materials which will meet the most demanding environments
• It helps prevent operator injury

Manhole Security

Manhole Security

Safety & Security

Safety & security of an installation can create many different demands for the restriction of access to manholes. In many applications you would wish to restrict access to the chamber beneath the manhole cover only to authorised persons, In other cases you may wish to prevent the theft of the manhole cover or prevent the risk of someone falling into the open chamber once removed. In particularly sensitive installation it maybe a requirement to prevent terrorists or other malicious persons gaining access to further their causes by concealing explosives or possibly attacking the infrastructure below. Forecourt Solutions can offer a range of security solutions to meet all applications.

We have classified them into 4 groups

Low Risk - Low level security designed to deter an opportunistic thieves or pranksters.

Medium Risk - Medium level security designed to deter a premediated thief and persons with criminal intent.

High Risk - Higher Level security for higher risk installations designed to keep out determined organised individual with criminal intent.

Severe Risk - Remotely monitored high security solutions to enable intervention in the event of a attempt to access the infrastructure.
Drainage Grates

Drainage Grates

Composite Gully Grates are manufactured from a resin and glass fibre mixture similar to fibreglass. With the publication of the new EN standard in July 2015 composites can be tested and certified to meet the European Standard and will, when the standard becomes harmonised in February 2017, be able to be CE marked. This will allow composite gully grates to be used in all on and off highway applications throughout Europe. Composites offer many advantages over traditional cast and ductile iron gully grates such as lightweight, reduced risk of theft, non conductive, rust-free and non slip. Composite gully grates also use upto 50% less energy in their production thereby offering an enviromentally considerate alternative to traditional cast and ductile alternatives.
Watertight Drawpit Chambers Excluding Manhole Cover

Watertight Drawpit Chambers Excluding Manhole Cover

350 x 350 x 500mm Sealed Drawpit Chamber with pedestrian load rated cover suitable for use beneath non watertight covers where watertightness is required. Can be installed with Ductile cast iron covers in highway applications or with Infill trays where matching surface treatments such as block paviors above the drawpit are required. We can supply suitable covers if required.

Duct entries can be positioned in all four faces of the chamber and even in the base if required to suit your installation requirements. The required hole to facilitate the duct entry can be simply drilled thhrough the chamber using a Bi metal hole saw.

About us

Forecourt Solutions Ltd are world renowned for our lightweight Composite Manhole Covers and Containment products. We manufacture Fuel Pipework, Pipe Seals, Containment Chambers, Drawpits, Composite Covers, Manhole Security & Drainage Grates for the Petroleum & Construction industries.

Forecourt Solutions use innovative design and the latest technology for cost effective solutions which meet the needs of our customers.

Forecourt Solutions have created four successful brands. These are:

Composite Covers - Composite Manhole Covers are made from a resin and glass fiber blend, akin to fiberglass, providing an environmentally friendly substitute for conventional iron covers. Composite materials provide numerous benefits compared to conventional cast or ductile iron covers. These include being lightweight, less susceptible to theft, non-conductive, resistant to rust, and non-slip.

Drawpits - Forecourt Solutions is a top manufacturer of Watertight Draw Pits and Access Chambers, utilising technology originally developed for the chemical and petroleum forecourt sectors. We offer various sealing solutions for cables, pipes, and ducts to guarantee waterproofing after installation. Our chambers enable you to safely install electronics underground without the risk of water ingress.

Pipe & Duct Seals - Flexible Entry Boots are created to solve the issue of water entering containment chambers, tank sumps, and dispenser sumps on petroleum forecourts with pipework and duct entries.

Containment Chambers - The ChamberTite tank sump offers a sealed vacuum-testable chamber for your tank's pipework connections, with adjustable height options ranging from 630mm to 1730mm.

Fuel Pipework - Forecourt Solutions stands as the premier provider of flexible pipework systems for petroleum products in Europe.

Drainage Grates - Composite Gully Grates are made from a resin and glass fiber blend, much like fiberglass. Composite gully grates present numerous benefits compared to conventional cast and ductile iron ones, including being lightweight, less prone to theft, non-conductive, rust-resistant, and slip-resistant. Additionally, the production of composite gully grates consumes up to 50% less energy, making them an environmentally conscious substitute for traditional cast and ductile options.

Manhole Safety - Manhole Safety Platforms enable delivery drivers to securely stand within the manhole for making hose connections. These platforms are constructed from durable fiberglass grating, offering a self-draining non-slip surface that remains effective in various weather conditions.

Forecourt Solutions Ltd also offer the EN14125 approved Flexrite Double All Flexible Pipework System.

Products include Flexible Pipework Systems, Ducts (Twin Wall Corrugated), Pipework Connectors & Fittings, Installation Components & Tools, Flexible Stainless Steel Hoses, Pipe Seals, Dispenser Sumps, Tank Sumps, Vent Stack Chambers, Manifold Chambers, Landfill Monitoring Equipment Chambers, Seismic Monitoring Chambers, Transformer Bund Sumps, Sumps & Non Watertight Chambers, Water Resistant Drawpit Chambers, Water Drawpit Chambers Excluding Manhole Cover, Drainage Sumps & Pump Chambers, Cable Seals, Fuel Station Covers, Construction & Utility Manhold Covers, Modular Covers, Lift Sticks, Manhole Security & Drainage Gates.

Forecourt Solutions products are easily available to you through local distributors and have been installed in more 70 countries around the world. Please contact us to find out more.

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