Company details for:
Rocal Extrusions
(0)
0165...
Unit 2, Atherton Way,
Ancholme Business Park,
Brigg,
North Lincolnshire,
DN20 8AR,
United Kingdom
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Products / Services
TimbPlas®
A POLYMER REPLACEMENT FOR TIMBER
It’s no secret that over time, wood will rot, swell, warp and degrade when exposed to moisture.
By replacing timber with TimbPlas on projects where moisture may cause problems in the future, you’ll see how it feels to truly fix and forget.
With its lifetime guarantee, TimbPlas offers you peace of mind as well as consistent engineered quality and versatility that wood simply cannot deliver.
Such is the versatility of TimbPlas that it can be machined into almost any shape or length. If you are looking for component parts that are lightweight, long lasting and maintenance free, TimbPlas is the ideal solution for you and your product.
Our in-house tooling and Product Development Team can take the cost and hassle out of designing your own bespoke profile.
Send us your drawing and we will provide a quote within 24 hours.
It’s no secret that over time, wood will rot, swell, warp and degrade when exposed to moisture.
By replacing timber with TimbPlas on projects where moisture may cause problems in the future, you’ll see how it feels to truly fix and forget.
With its lifetime guarantee, TimbPlas offers you peace of mind as well as consistent engineered quality and versatility that wood simply cannot deliver.
Such is the versatility of TimbPlas that it can be machined into almost any shape or length. If you are looking for component parts that are lightweight, long lasting and maintenance free, TimbPlas is the ideal solution for you and your product.
Our in-house tooling and Product Development Team can take the cost and hassle out of designing your own bespoke profile.
Send us your drawing and we will provide a quote within 24 hours.
Standard Extrusion Profiles
Whilst our team specialise in the design, development and manufacture of bespoke plastic profiles, sometimes a unique profile is simply not required. With over a decade in manufacturing extruded plastic profiles, we have developed over 700 tools that have been designed to produce an extensive range of rigid, flexible and tube standard profiles.
Such is the versatility offered by our existing tool offering, we are happy to offer a range of standard profile plastic extrusions without the costs associated with bespoke tooling and development.
Such is the versatility offered by our existing tool offering, we are happy to offer a range of standard profile plastic extrusions without the costs associated with bespoke tooling and development.
Co-Extruded Profiles
Co-extrusion is an extrusion process that is used to produce plastic profiles that combine two textures. This process is often used to create plastic extrusions that have a rigid structure but also have flexible sections too. Co-extrusion is commonly used in place of adding a gasket or seal to a rigid plastic profile as a secondary operation on assembly.
To create a co-extruded profile, compatible PVC materials that will bond together to form a robust finished product must be specified. Here at Rocal Extrusions, our experienced team have developed countless co-extruded profiles to perform a vast array of different purposes. With our expertise, we can help develop bespoke co-extruded profiles to perfectly meet your requirements.
To create a co-extruded profile, compatible PVC materials that will bond together to form a robust finished product must be specified. Here at Rocal Extrusions, our experienced team have developed countless co-extruded profiles to perform a vast array of different purposes. With our expertise, we can help develop bespoke co-extruded profiles to perfectly meet your requirements.
Flexible Plastic Extrusions
We manufacture flexible plastic extrusions in an impressive range of different profiles and materials.
Once we understand your desired application, our team can get to work developing and specifying the ideal blend of polymer to deliver a flexible plastic extrusion that perfectly meets your needs.
Depending on your application, we can extrude flexible plastic profiles using either PVC or LDPE.
Once we understand your desired application, our team can get to work developing and specifying the ideal blend of polymer to deliver a flexible plastic extrusion that perfectly meets your needs.
Depending on your application, we can extrude flexible plastic profiles using either PVC or LDPE.
Rigid Plastic Extrusions
We manufacture rigid plastic profiles in a wide variety of different shapes, colours and finishes to meet the desired specification and application of each of our valued customers.
According to your specification and dependent on its application, we can extrude rigid plastic profiles with thermal properties, flame retardancy, impact strength and both UV and chemical resistance.
In over a decade of manufacturing rigid plastic extrusions, we have developed tooling for well over 300 different profiles. From simple T-sections to more intricate rebated profiles, our bank of standard rigid plastic profiles may include the perfect profile to fulfil your requirements.
View our list of standard rigid plastic extrusion profiles to see if we already stock your desired profile for a fast, cost effective solution to our needs.
According to your specification and dependent on its application, we can extrude rigid plastic profiles with thermal properties, flame retardancy, impact strength and both UV and chemical resistance.
In over a decade of manufacturing rigid plastic extrusions, we have developed tooling for well over 300 different profiles. From simple T-sections to more intricate rebated profiles, our bank of standard rigid plastic profiles may include the perfect profile to fulfil your requirements.
View our list of standard rigid plastic extrusion profiles to see if we already stock your desired profile for a fast, cost effective solution to our needs.
Plastic Tube Extrusions
At Rocal Extrusions we manufacture both flexible and rigid plastic tubing from 8mm up to 75mm in diameter, with many combinations of wall thickness, in materials such as PVC, Polypropylene and ABS.
Dependant on your desired application, we can produce tubes that are resistant to both high and low temperatures and are of food grade quality.
Whilst we don’t stock plastic tubing to buy off the shelf, we do have an impressive range of tooling ready made to produce rigid or flexible plastic tubing quickly and cost-effectively.
Whilst one of our standard profiles may work perfectly for your desired application, our talented team will still advise you on a polymer blend that can deliver on your requirements in terms of performance, rigidity and colour. Our comprehensive plastic tube selection means we’re sure to have the right choice for you.
Dependant on your desired application, we can produce tubes that are resistant to both high and low temperatures and are of food grade quality.
Whilst we don’t stock plastic tubing to buy off the shelf, we do have an impressive range of tooling ready made to produce rigid or flexible plastic tubing quickly and cost-effectively.
Whilst one of our standard profiles may work perfectly for your desired application, our talented team will still advise you on a polymer blend that can deliver on your requirements in terms of performance, rigidity and colour. Our comprehensive plastic tube selection means we’re sure to have the right choice for you.
Custom Tooling & Prototyping
Rocal Extrusions operates a fully equipped tool room with experienced toolmakers, enabling us to offer a comprehensive in-house tool production and maintenance facility for our customers.
Our team have been manufacturing bespoke custom tooling for over a decade. With the support of our technical team, we are able to offer a simple, cost-effective solution for bespoke tool development and design.
Unlike other extruders, our in-house custom tooling capability allows us to develop bespoke tools that are specifically designed to produce your individual profiles without the need to outsource, saving our customers both time and money.
Our team have been manufacturing bespoke custom tooling for over a decade. With the support of our technical team, we are able to offer a simple, cost-effective solution for bespoke tool development and design.
Unlike other extruders, our in-house custom tooling capability allows us to develop bespoke tools that are specifically designed to produce your individual profiles without the need to outsource, saving our customers both time and money.
Finishing & Secondary Operations
As part of our commitment to offering a complete service to our customers, Rocal Extrusions offer a range of secondary operations to make sourcing your ideal plastic extrusions simple, hassle-free and cost effective.
Foil Wrapping Services
As part of our commitment to offering a complete service, Rocal Extrusions offer wrapped plastic extrusions in a vast array of different colours, textures and finishes. Our team have experience wrapping both plastic extrusions that have been produced in-house, as well as foiling profiles which have been manufactured elsewhere in either PVC foil or paper.
We commonly wrap plastic extrusions to emulate the colour and finish of wood, leather and other material surfaces which are also embossed to deliver a premium look and feel.
Our foiled wrapped products can be developed for both internal and external use, offering unrivalled durability and weatherability where required.
We commonly wrap plastic extrusions to emulate the colour and finish of wood, leather and other material surfaces which are also embossed to deliver a premium look and feel.
Our foiled wrapped products can be developed for both internal and external use, offering unrivalled durability and weatherability where required.
Plastic Extrusions Project Management
Developing a bespoke plastic extrusion that is perfectly suited to its use and environment can be a technical and complex process. At Rocal Extrusions, we have a team of experts who have developed and delivered thousands of bespoke plastic profiles for our customers across countless different industries and applications. Thanks to our hands on approach to project management and in-house tooling capabilities, we can develop a bespoke plastic extrusion from scratch to a completed product in as little as four weeks.
Each new extrusion project will be allocated a Technical Sales Manager who will be responsible for overseeing the design, manufacture, quality assurance and delivery of your bespoke plastic profile.
Whether you are looking for a simple profile or an entire suite of complex plastic extrusions, our Technical Sales Team will communicate regularly with you throughout the process, keeping you updated on the progress of your product.
Each new extrusion project will be allocated a Technical Sales Manager who will be responsible for overseeing the design, manufacture, quality assurance and delivery of your bespoke plastic profile.
Whether you are looking for a simple profile or an entire suite of complex plastic extrusions, our Technical Sales Team will communicate regularly with you throughout the process, keeping you updated on the progress of your product.
About us
Since 2009, Rocal Extrusions has dedicated over ten years to extruding plastic profiles for industry leaders, emphasising quality, innovation, and collaborative efforts.
For nearly 15 years, Rocal Extrusions has supplied customised plastic extrusions to the fenestration, automotive, leisure, and construction sectors, leveraging advanced technology and sustainable methods to innovate polymer solutions that surpass industry standards.
With our deep expertise in manufacturing specialised plastic extrusions, we are confident that our team can meet your requirements. We provide a range of services from technical design support to custom tool manufacturing, offering plastic extrusions in diverse polymer materials and finishes tailored to your specific applications.
Our Products Include:
Standard Profiles
While our expertise lies in designing, developing, and manufacturing custom plastic profiles, there are instances where a unique profile isn't necessary. Over our decade-long tenure in extruding plastic profiles, we've created more than 700 tools capable of producing a wide array of standard profiles, including rigid, flexible, and tube varieties. Leveraging the versatility of our existing toolset, we proudly provide standard profile plastic extrusions without the expenses linked to custom tooling and development.
Bespoke / Co-Extruded Profiles
Co-extrusion is a manufacturing technique used to produce plastic profiles that blend two textures. It allows for the creation of profiles with both rigid and flexible sections, eliminating the need for secondary operations like adding seals or gaskets during assembly. This process requires selecting compatible PVC materials that bond together to ensure a durable final product. At Rocal Extrusions, our skilled team has extensive experience in developing numerous co-extruded profiles for various applications. With our expertise, we can customise co-extruded profiles to precisely meet your specifications.
Flexible Plastic Extrusions
We produce flexible plastic extrusions in a wide variety of profiles and materials. Once we understand your application, our team will develop and specify the ideal polymer blend to create a flexible extrusion tailored to your needs. Depending on your requirements, we can extrude flexible profiles using either PVC or LDPE.
… And more.
Our Services Include:
Custom Tooling & Prototyping
At Rocal Extrusions, we run a fully equipped tool room staffed by skilled toolmakers, enabling us to provide a complete in-house service for tool production and maintenance. With over a decade of experience, our team specialises in crafting custom tools. Supported by our technical experts, we offer a straightforward and cost-effective solution for designing and developing bespoke tools. Unlike many others in our industry, our ability to create custom tools in-house means we can tailor them precisely to manufacture your unique profiles, saving you time and money.
Finishing & Secondary Operations
In our dedication to providing comprehensive service, Rocal Extrusions offers a variety of secondary operations to simplify and streamline the procurement of your desired plastic extrusions, ensuring efficiency and cost-effectiveness.
Foil Wrapping Services
As part of our dedication to providing comprehensive service, Rocal Extrusions offers a wide selection of wrapped plastic extrusions in various colors, textures, and finishes. Our team has expertise in wrapping both our own in-house manufactured extrusions and profiles foiled elsewhere in PVC foil or paper. We frequently wrap plastic extrusions to replicate the appearance of wood, leather, and other materials, enhancing them with embossing for a premium aesthetic. Our foiled products are suitable for both indoor and outdoor applications, ensuring exceptional durability and weather resistance as needed.
… And more.
During production, we maintain a rigorous quality control program to regularly inspect your plastic extrusions. This ensures that our team monitors the finish, dimensions, color, and fit of each extrusion, guaranteeing customer satisfaction.
Throughout our operations, we implement a continuous improvement program overseen by a team of Continuous Improvement Engineers. They analyse our performance, track customer feedback, and stay updated on the latest technologies to maintain our commitment to delivering top-tier service. As a medium-sized, privately owned company, we have the agility to swiftly and effectively invest in and adapt our manufacturing processes, ensuring optimal value across our entire product lineup.
You can request custom plastic extrusions, receive top-notch solutions, and enjoy competitive pricing, rapid delivery, and quick lead times. Explore our website for details on our diverse products and services. Contact our team of plastic extrusion specialists to discuss your needs further.
For nearly 15 years, Rocal Extrusions has supplied customised plastic extrusions to the fenestration, automotive, leisure, and construction sectors, leveraging advanced technology and sustainable methods to innovate polymer solutions that surpass industry standards.
With our deep expertise in manufacturing specialised plastic extrusions, we are confident that our team can meet your requirements. We provide a range of services from technical design support to custom tool manufacturing, offering plastic extrusions in diverse polymer materials and finishes tailored to your specific applications.
Our Products Include:
Standard Profiles
While our expertise lies in designing, developing, and manufacturing custom plastic profiles, there are instances where a unique profile isn't necessary. Over our decade-long tenure in extruding plastic profiles, we've created more than 700 tools capable of producing a wide array of standard profiles, including rigid, flexible, and tube varieties. Leveraging the versatility of our existing toolset, we proudly provide standard profile plastic extrusions without the expenses linked to custom tooling and development.
Bespoke / Co-Extruded Profiles
Co-extrusion is a manufacturing technique used to produce plastic profiles that blend two textures. It allows for the creation of profiles with both rigid and flexible sections, eliminating the need for secondary operations like adding seals or gaskets during assembly. This process requires selecting compatible PVC materials that bond together to ensure a durable final product. At Rocal Extrusions, our skilled team has extensive experience in developing numerous co-extruded profiles for various applications. With our expertise, we can customise co-extruded profiles to precisely meet your specifications.
Flexible Plastic Extrusions
We produce flexible plastic extrusions in a wide variety of profiles and materials. Once we understand your application, our team will develop and specify the ideal polymer blend to create a flexible extrusion tailored to your needs. Depending on your requirements, we can extrude flexible profiles using either PVC or LDPE.
… And more.
Our Services Include:
Custom Tooling & Prototyping
At Rocal Extrusions, we run a fully equipped tool room staffed by skilled toolmakers, enabling us to provide a complete in-house service for tool production and maintenance. With over a decade of experience, our team specialises in crafting custom tools. Supported by our technical experts, we offer a straightforward and cost-effective solution for designing and developing bespoke tools. Unlike many others in our industry, our ability to create custom tools in-house means we can tailor them precisely to manufacture your unique profiles, saving you time and money.
Finishing & Secondary Operations
In our dedication to providing comprehensive service, Rocal Extrusions offers a variety of secondary operations to simplify and streamline the procurement of your desired plastic extrusions, ensuring efficiency and cost-effectiveness.
Foil Wrapping Services
As part of our dedication to providing comprehensive service, Rocal Extrusions offers a wide selection of wrapped plastic extrusions in various colors, textures, and finishes. Our team has expertise in wrapping both our own in-house manufactured extrusions and profiles foiled elsewhere in PVC foil or paper. We frequently wrap plastic extrusions to replicate the appearance of wood, leather, and other materials, enhancing them with embossing for a premium aesthetic. Our foiled products are suitable for both indoor and outdoor applications, ensuring exceptional durability and weather resistance as needed.
… And more.
During production, we maintain a rigorous quality control program to regularly inspect your plastic extrusions. This ensures that our team monitors the finish, dimensions, color, and fit of each extrusion, guaranteeing customer satisfaction.
Throughout our operations, we implement a continuous improvement program overseen by a team of Continuous Improvement Engineers. They analyse our performance, track customer feedback, and stay updated on the latest technologies to maintain our commitment to delivering top-tier service. As a medium-sized, privately owned company, we have the agility to swiftly and effectively invest in and adapt our manufacturing processes, ensuring optimal value across our entire product lineup.
You can request custom plastic extrusions, receive top-notch solutions, and enjoy competitive pricing, rapid delivery, and quick lead times. Explore our website for details on our diverse products and services. Contact our team of plastic extrusion specialists to discuss your needs further.
