Company details for:

Wilson Process Systems

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0142...

5-9 Waterworks Road,
Hastings,
East Sussex,
TN34 1RT,
United Kingdom

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Products / Services

PCB Assembly - Surface Mount

Our Surface Mount factory contains four lines, giving us a capacity of over 200,000 component placements per hour and the flexibility to produce prototypes through to high volume production batch quantities.

Lines 2 and 3 are our most recent acquisitions and enable us to be the first Contract Electronics Manufacturer in the UK to be able to offer fully-automated assembly of PCBs up to 1300mm x 500mm.

Our machines are capable of placing down to 01005 packages as well as BGAs and fine pitch devices.

We have a humidity and temperature controlled component storage chamber for storing moisture sensitive components.

PCB Assembly - Automated Optical Inspection

Our post-reflow 3D and 2D AOI systems inspect every board post Surface Mount.

They are designed to find faults but more importantly provide feedback to refine the surface mount assembly process. They add to your assurance of circuit functionality.

Automated Through-Hole Assembly

WPS Through-hole technology is deployed in many critical electronic assemblies.

Through-hole technology is deployed in many critical electronic assemblies. It is commonplace in power supplies and ruggedized electronic modules. At WPS we also have specialist expertise and experience of through-hole LED assembly, with a capacity of 30,000 component insertions per hour. Our capability is supported by automated insertion equipment that delivers consistent assembly performance.

PCB Assembly - Hand Assembly

WPS Hand assembly completes our capabilities portfolio for board assembly.

Over 60 trained operators on our shop floor offer all the skills necessary to meet all of our customers needs to certified quality standards

Conformal Coating for PCB

Conformal coating protects PCBs from the ingress of dust, dirt and moisture. Today, the needs of special assemblies often demand intelligent coating on selective parts of a board. To meet this challenge, WPS has invested in advanced automatic coating technology. It delivers great precision and throughput rates that cannot be matched by hand application. We also offer manual coating as required.

Resin Encapsulation (potting)

To fully secure an assembly against moisture ingress and destructive mechanical forces such as vibration, encapsulation is the industry’s process solution of choice.

At WPS, we have been encapsulating (potting), for over 25 years. We can offer a range of encaplsulants for a variety of applications, please contact us to discuss your requirements.

Electro-Mechanical Assembly (Box-Build)

• Full turnkey box-assemblies
• Tested to client specification
• Wiring harnesses
• Enclosures
• Packaging
• Worldwide

Automatic Test Equipment (ATE)

We are able to offer various ATE solutions or custom solutions to meet specific requirements, supported by six trained technicians providing basic power-up to full function tests, allowing customers to ship to use with confidence.

Environmental Testings Facilities

Environmental testing simulates arduous real-world conditions to stress PCBs.

Wilson Process Systems climatic chamber can emulate the environments encountered in the field, from high humidity levels to Arctic sub-zero temperatures. The procedure provides a new level of confidence in product performance when it matters.

PCB Assembly - Automated Optical Inspection

Component Procurement

Effective outsourcing delivers exceptional value and reduced risk for complete peace of mind.

Wilson Process Systems extends that strategy into the procurement process. Our materials and procurement specialists have years of experience and a network of trusted vendors and distributors to source the right components at the right time and the right price.

• Accounts with all major electronic component suppliers
• Worldwide sourcing
• Wide stock profile
• Kanban
• SAP Business 1 integrated accounts, materials and production control system

Contact us about bespoke procurement services.

Plant List

The Wilson Process Systems' accredited service backs up all operations, controls procedures and processes, and assures a successful outcome.

A range of sophisticated plant and equipment is the foundation of these practices and our manufacturing performance.

WPS always invests in the best and latest technology equipment to keep ahead of customer demand.

About us

Wilson Process Systems are UK specialists in the manufacture of PCB Assembly. We operate from three factory sites in the coastal town of Hastings, East Sussex with over 100 employees.

Wilson Process Systems pride ourselves on our rapid response and nationwide customer support. Our core capabilities include surface mount assembly, automated through-hole assembly, environmental test protection and full project support services.

Electronic Manufacturing Services

PCB Assembly − Prototype through to high volume batch quantities
Environmental Protection − Conformal Coating & Resin Encapsulation (potting)
Electro Mechanical Assembly − Full turnkey box-assemblies, tested to client specification, wiring harness, enclosures, packaging, worldwide
Test and Inspection − Automatic Test Equipment, Environmental testing facilities & automated optical inspection
Component Procurement − Accounts with all major electronic component suppliers, worldwide sourcing, wide stock profile, Kanban, SAP Business 1 integrated accounts, materials and production control system

Plant List

WPS continually invest in the latest & best technology equipment to keep ahead of customer demand.