Product Information

T45 - Simultaneous Metering Blender

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All raw material components (base oils and additives) are pumped to the SMB from dedicated tanks, where a series of metering channels equipped with mass flow meter, control valve and non-return valve allow very accurate and simultaneous dosing of all blend recipe components. The SMB design incorporates a fully piggable distribution header pipe in order to avoid cross-contamination between blend recipes and to maximise product recovery. This unique piggable SMB conecpt even allows for the different family groups of lubricating oils to be blended in the SMB and hence maximises plant equipment utilisation.

The general principle of operation for the SMB is as follows: Operator provides production data (such as: product name / code, type, blend size, and tank destination etc) to the SMB control system.

The SMB control system will then automatically dose all required raw material components according to the customer's specific blend formulation (recipe), in following three stages: First stage is an initial dosing and transfer of the main blend components base oils and additives, followed by a final dosing and transfer of the remaining base oil. This dosing sequence ensures that optimum pigging results are achieved, with respect to cross-contamination between subsequent SMB blends.

The pigging system is directly integrated in the SMB. Thus the connecting pipelines and the basic isolation valves can be emptied without residues.

The non piggable areas such as flow meters / counters are emptied according to a progammed procedure and rinsed with base product. Now the system is completely emptied and the next process can be prepared.

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About us

We at I.S.T. Pigging Systems are your competent partner for pigging technology!

Pigging technology of high quality and competence has been our specialty since 1981

Pigging technology leader

More than 40 patents cover pigging applications

Pigging technology that is 100% customer-specific
A medium-sized company, we offer quality products, innovative strength, flexibility, and service readiness. Over the past few years, we have continuously expanded our production facility. With our expertise in special valves and distribution technology, we are able to meet the needs of each individual customer.

Mr. Hubert Skibowski founded the company in Hamburg in the seventies as a planning office. As a result of technical possibilities and market demands, the planning office developed and produced pigging systems. In addition to the lubricating oil and chemical industries, many systems were developed for the food and paint industries.

Among today's leading industrial pigging companies is I.S.T.
We offer a comprehensive range of services in pigging technology, from individual components to innovative complete solutions. In industrial plants around the world, our systems contribute to their economic and environmental efficiency. We also offer our customers a global sales and service network.

We aim to further enhance customer satisfaction through continuous innovation of our product range.

I.S.T. Offers:

Our company designs and manufactures pigging valves, piggable manifolds, and pigging systems
The pigging system is capable of withstanding pressures up to PN 40 and temperatures up to 200°C
Standards for quality according to ISO 9001 and Pressure Equipment Directive, module H
Easy-to-maintain manifolds and valves
Pigging equipment for potentially explosive atmospheres that is ATEX-compliant

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Latest Reviews

I.S.T. Pigging Systems

I've worked at I.S.T. Molchtechnik GmbH since 2008. The working atmosphere is good. Much better than the other companies I used to work for. I also think the management is reasonable. The colleagues are very responsible and reliable. What is agreed is also done. I'm also happy with my salary and bonuses, otherwise I would have left long ago. Not true? But, you're always welcome to go upstairs. :) In the beginning I couldn't speak German very well. There was a lot of support from management and colleagues.

By Keshav Gokhale - 09 February 2023

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Company details for I.S.T. Pigging Systems

I.S.T. Pigging Systems