Accelerating excellence at an automotive testing lab
03 December 2024
In the fast-paced world of automotive innovation, testing and measurement, labs play a crucial role in ensuring the safety, quality, and reliability of vehicles.
Accelerating Automotive Testing - Case studyA recent case study highlights how our advanced testing solutions are transforming the automotive industry, particularly in the face of evolving technologies like electric and autonomous vehicles.
The Importance of Automotive Testing Labs
Automotive testing labs have been integral to the industry since the early days of motor vehicles. In fact, the automotive testing lab known as Piquette Avenue Plant in Detroit, Michigan was built in 1904 and was the birthplace of the Ford Model T. The plant was used for various purposes, including testing and prototyping of automobiles.
These facilities validate everything from brakes and seat belts to engine performance and fuel efficiency for passenger cars, trucks, vans, motorcycles, tractors and commercial vehicles. With the rise of electric vehicles (EVs) and new safety standards, the demand for precise and reliable testing has never been higher. Testing labs must adapt to these changes, utilising cutting-edge equipment to meet stringent regulations
Interface’s Innovative Solutions
We provide a range of sensor solutions that are essential for automotive testing. Our products include load cells, torque transducers and calibration-grade sensors, which are used to measure forces and ensure that components meet industry standards. For instance, the SML Low Height S-Type Load Cell is employed to test the pinch force of power windows, ensuring safety by preventing injuries. Similarly, the LW General Purpose Load Washer Load Cell is used to monitor brake calliper performance, crucial for maintaining optimal braking efficiency.
Brake Calliper Testing
A brake calliper is a component in a disc brake system that houses the brake pads and applies pressure to them, causing them to clamp onto the brake disc or rotor. Callipers change over time from aging, temperature fluctuations, and environmental conditions. As a result, it becomes crucial to continuously calibrate and test callipers to ensure optimal braking performance and vehicle safety. Our LW General Purpose Load Washer Load Cell can be placed between the piston and brake pad of the calliper. A brake pad test is conducted and the data from the LW is collected, displayed, graphed, and logged when connected to the SI-USB4 4-Channel USB Interface Module.
Automotive Window Pinch Force Testing
An automotive test lab needs a force testing system for power windows to prevent any injuries by testing the strength of pinch force. Our SML Low Height S-Type Load Cell was placed in between the power window and the door frame. Two plates were attached to the top and bottom of the SML with LB Load Buttons. As the power window pinches the SML load cell, force results were sent and displayed using the 9870 High-Speed High Performance TEDS Ready Indicator.
Meeting New Challenges
As the automotive landscape evolves, so do the challenges faced by testing labs. The introduction of electric and driverless vehicles necessitates new testing protocols and equipment. Our solutions are designed to be highly responsive and accurate, allowing labs to conduct a wide variety of tests, including:
Component and sub-component testing
Suspension and durability assessments
Crash testing and safety evaluations
These tests are vital for confirming that vehicles not only comply with regulations but also exceed consumer expectations for safety and performance.
Custom Solutions for Unique Needs
One of the standout features of our offerings is their ability to provide custom solutions tailored to specific testing requirements. Whether it’s developing specialised sensors for unique vehicle components or integrating wireless technology for real-time data collection, Interface is committed to supporting the automotive industry’s quest for excellence.
Conclusion
This case study underscores the pivotal role of testing labs in the automotive sector. As vehicles become more complex, the need for precise measurement and testing solutions will only grow. By leveraging advanced technologies and innovative sensor solutions, we are helping automotive manufacturers ensure that their products are safe, reliable, and ready for the future.
Automotive testing lab solutions – find out more
For more insights into how Interface is driving automotive excellence, read our article “Trends in torque transducer applications in the auto industry.”
Learn more about the AxialTQ Wireless Torque Transducer.
To discuss how can help with your automotive testing application, please get in touch.
Other Press Releases By This Company
- 02/10/2024 - Revolutionise your calibration process With the 1800 Series Load Cell
- 03/09/2024 - Optimise textile manufacturing With precision load cells & force measurement
- 31/07/2024 - Understanding and preventing load cell overload
- 26/06/2024 - Experience precision:
- 23/05/2024 - Engineering & Manufacturing 2024 / Smart Factory Expo
- 08/04/2024 - How Cadbury solved the cracking Easter egg delivery problem
- 23/02/2024 - The new remote monitoring solution form Interface Force
- 24/01/2024 - Multi-axis sensors + DAQ systems go hand in hand
Released By
Interface Force Measurements Ltd
